Introduction
We focus on the production and supply of high-precision spare parts for oil drilling equipment, covering core components matching ZJ25, ZJ30C, ZJ30DB, ZJ40, ZJ50, ZJ50LDB, ZJ70D, ZJ32L series drilling rigs, as well as key accessories for slurry pumps (F6147, D3021, G8147U38 impellers), disc brakes, top drives (T-PEC DQ-50LHTY-JQ(350t)), and wireless while drilling inclinometers (YST-48R, GE-MWD). Our products are designed to address the core needs of drilling companies, oilfield maintenance teams, and equipment repair workshops—providing reliable, durable, and perfectly matched spare parts to minimize downtime, reduce maintenance costs, and ensure the continuous and stable operation of drilling equipment.
This document focuses on the detailed introduction of our hot-selling drilling spare parts, including product functions, structural features, applicable working conditions, maintenance suggestions, and on-site application cases. It serves as a professional procurement reference and technical support guide for users, helping you quickly select suitable parts and solve common equipment failures efficiently.
Core Purpose & Target User Demand
Core Purpose
Our drilling equipment spare parts are engineered to achieve three core goals: first, to ensure perfect compatibility with ZJ series drilling rigs, slurry pumps, and other key drilling equipment, eliminating the risk of assembly failure caused by mismatched parts; second, to enhance the service life of equipment components, reducing the frequency of replacement and maintenance; third, to guarantee the safety and efficiency of drilling operations, avoiding potential safety hazards and production losses caused by part damage or failure.
Target User Segmentation & Demand
• Oilfield Drilling Companies: Need stable, high-quality spare parts to support long-term continuous drilling operations, require fast supply of common wearing parts (such as filter elements, seals, impellers) and key components (such as one-way clutches, turbo torque converters), and emphasize cost-effectiveness and reliability.
• Equipment Maintenance Teams: Demand easy-to-install, high-performance spare parts that can quickly solve on-site failures, focus on the interchangeability of parts and clear maintenance guidelines, and need technical support for complex component replacement (such as encoder assemblies, electromagnetic eddy current brakes).
• Drilling Equipment Repair Workshops: Require a full range of spare parts covering multiple models, need parts with high precision and strong durability to ensure repair quality, and pay attention to the supply stability and price advantage of parts.
Product Introduction
Our product line covers a full range of drilling equipment spare parts, including but not limited to: roller shafts (ZJ30C air relay VL/0-3-1/2), output shafts (P2400028AA), oil pipelines (ZJ70D AF50001-01.10.53.00), one-way clutches (ZJ-30C, ZJ-40), slurry pump impellers (F6147, D3021, G8147U38), drilling parameter control systems (SZJ-DN.1.4, SZJ-C weight indicator), encoder assemblies (ZJ70 9702013000), filter elements (ZJ32L PSZ65 FAX-63×10, 23518481, 4N0015), wireless while drilling inclinometers (YST-48R), breather valves (KG-75-02 for disc brake HPU PS80), and more. All products are manufactured in strict accordance with API (American Petroleum Institute) standards and original equipment specifications, ensuring consistent quality and perfect matching with original equipment.
Function Description
Key Component Functions
• Slurry Pump Impellers (F6147, D3021, G8147U38): Responsible for conveying drilling fluid (slurry) in the drilling process, with strong wear resistance and corrosion resistance, ensuring stable fluid flow and pressure, and avoiding blockage or damage caused by high-concentration slurry.
• One-way Clutches (ZJ-30C, ZJ-40) & One-way Valves (I-100/4900300007): Prevent reverse rotation of equipment components and backflow of fluids, protect the transmission system and pipeline safety, and ensure the one-way operation of the drilling rig and hydraulic system.
• Encoder Assemblies (ZJ70 9702013000) & Inclinometers (YST-48R, GE-MWD): Real-time collect and transmit drilling parameters (such as rotation speed, inclination angle) to the control system, helping operators adjust drilling posture and depth accurately, ensuring drilling precision and safety.
• Filter Elements (ZJ32L PSZ65 FAX-63×10, 23518481) & Filter Pressure Reducing Valves (В030000337): Filter impurities in hydraulic oil, lubricating oil, and other media, reduce component wear, stabilize system pressure, and extend the service life of hydraulic and transmission systems.
• Brake System Components (Breather Valve KG-75-02, Electromagnetic Eddy Current Brake ZJ30C, Clutch Torsion Bar 700*135): Ensure the safe braking of the drilling rig, control the speed of the drill string and hoist, and avoid accidents caused by brake failure.
Structural Features
Overall Structural Advantages
All our spare parts adopt a precision manufacturing process, with the following structural features to meet the harsh working environment of oil drilling:
• High-Strength Material Selection: Key components (such as impellers, shafts, gear hubs) are made of high-quality alloy steel, wear-resistant cast iron, or corrosion-resistant materials, with high tensile strength, impact resistance, and corrosion resistance, adapting to high-temperature, high-pressure, and high-dust drilling environments.
• Precision Machining: Adopt CNC machining technology, with strict control of dimensional accuracy (tolerance ≤ ±0.01mm), ensuring perfect matching with original equipment, no assembly gaps, and avoiding vibration and noise during operation.
• Sealing and Shockproof Design: Sealing components (such as spring seals ZJ32 D7-1-67 150×180, O-rings 9M2008) adopt multi-layer sealing structures, effectively preventing oil leakage, water leakage, and dust entry; shockproof components (such as shockproof pressure gauges FKQ640-7 Y100ZT-25MPa) are equipped with damping structures to reduce the impact of drilling vibration on component accuracy.
• Modular Design: Most components (such as control systems, connectors) adopt a modular structure, which is easy to disassemble, assemble, and replace, reducing maintenance time and labor costs.
Applicable Working Conditions
Our drilling spare parts are widely applicable to various oil drilling scenarios, including but not limited to:
• Onshore Oilfield Drilling: Suitable for ZJ25-ZJ70 series drilling rigs, adapting to different geological conditions (such as sandstone, shale, limestone), and working stably under high temperature (≤ 80℃) and high pressure (≤ 25MPa).
• Slurry Pump Operation: F6147, D3021, G8147U38 impellers and other slurry pump parts are suitable for conveying high-concentration, high-abrasion drilling fluid, applicable to both vertical and horizontal drilling operations.
• Harsh Environment Operations: Components such as corrosion-resistant filter elements, sealed connectors, and shockproof pressure gauges can adapt to humid, dusty, and corrosive working environments (such as coastal oilfields, desert oilfields).
• Equipment Maintenance and Emergency Repair: All spare parts are designed to be interchangeable with original equipment, suitable for on-site emergency repair and daily maintenance of drilling rigs, slurry pumps, top drives, and other equipment.
Maintenance and Care Suggestions
Daily Maintenance Guidelines
• Regular Inspection: Check the wear status of key components (such as impellers, brake shoes, filter elements) every 100 hours of operation; check the tightness of connectors (such as straight connectors ZJ50 2-M14×1.5, high-pressure connectors 1/4″ AH33002-07) and the sealing performance of seals to avoid oil leakage or loosening.
• Cleaning and Replacement: Clean filter elements every 200 hours of operation, and replace them in time when the pressure difference exceeds 0.5MPa; clean the surface of impellers and pipeline components regularly to remove slurry deposits and avoid blockage.
• Lubrication Maintenance: Apply lubricating oil to rotating components (such as one-way clutches, gear hubs) regularly, choose lubricating oil that meets API standards, and ensure sufficient lubrication to reduce friction and wear.
• Storage Requirements: Store spare parts in a dry, ventilated, and dust-free warehouse, avoid direct sunlight and moisture; for precision components (such as encoder assemblies, inclinometers), store them in shockproof packaging to prevent damage to internal electronic components.
Precautions for Replacement
When replacing spare parts, please strictly follow the original equipment operation manual, and pay attention to the following points:
• Ensure that the model and specification of the replacement part are completely consistent with the original part (such as checking the part number: 5495500 for 5’’ LINER, 36001-0415 for SEAL GASKET) to avoid assembly failure.
• Before installation, clean the installation position of the part to remove impurities and debris, and check whether the installation surface is flat.
• For electronic components (such as encoders, sensors), cut off the power supply before replacement to avoid short circuits or damage to the control system.
• After installation, conduct a test run to check whether the part operates normally, and adjust the parameters if necessary to ensure that it meets the working requirements.
We supply the following spare parts:
Roller shaft ZJ30C air relay VL/0-3-1/2 |
Output shaft P2400028AA |
oil pipeline\ZJ70D AF50001-01.10.53.00 |
One-way clutch ZJ-30C one-way valve I-100/4900300007 |
F6147 Slurry Pump Impeller |
SZJ-DN.1.4 control system of drilling parameters SZJ-C (weight indicator) |
Encoder assembly\ZJ70 9702013000 |
filter element ZJ32L PSZ65 FAX-63×10 |
Inclinometer YST-48R type wireless while drilling inclinometer screw 4812104 |
BREATHER VALVE KG-75-02 FOR DISC BRAKE HPU PS80 |
cover plate B1013D21 |
Valve plate VA35-AA440/A35-AA4 |
Boiler WNS2-1.25 input and output board BURNER-46 |
Cylinder removal tool AH100101210400 |
5’’ LINER P/N 5495500 |
Steel Pipe DQ70 2.4.25.002 |
spring seal ZJ32 D7-1-67 150×180 |
middle and lower package 8T6483 Reducer valve gasket 6838524 |
straight connector\ZJ50 2-M14×1.5 |
Nitrogen flushing tool ZJ25 40LDB 3m |
brake light switch 5000100063 |
turbo torque converter ZJ-30 dynamo ZJ30 3016627 |
Internal and external joints\ZJ30DB 171.25.436.51 Z1″ |
Shockproof pressure gauge FKQ640-7 Y100ZT-25MPa |
2.3.02.005 for top drive T-PEC DQ-50LHTY-JQ(350t) |
Frame plate liner insert F6041HS1A05 |
D3021 Slurry Pump Impeller |
cotter pin 4314508100 |
High pressure connector and connector 1/4″ AH33002-07 |
G8147U38 Impeller |
Gear hub 515910 |
BK-3-7B4 Bushing |
spring washer 575516570H |
Pneumatic control valve 512704260400060000 |
connector\ZJ50LDB 116.15.35 M18×1.5-NPT1/8 |
Filter pressure reducing valve В030000337 |
SEAL GASKET; Part Number: 36001-0415 |
Inclinometer GE-MWD battery upper end line plug 981991 |
Working valve 4900450010 |
throat lining DH2083A05 |
repair kit 6V5049 mat 1440480/8N9384 |
cross pin AH0801010407 |
One-way clutch ZJ-40 Ventilated clutch brake shoe LT500*250T |
switch 330109031100100800 |
Electromagnetic eddy current brake ZJ30C water air hoist JC-28/11-06-01 |
clutch torsion bar 700*135 |
filter element 23518481crankshaft front oil seal 1425867 |
filter element 4N0015OO-ring 9M2008 |
5L7443 water temperature sensor |
Claw plate support screw sealing ring 60201K-03a-12 |
On-Site Fault Repair Cases
The following are 3 real on-site fault repair cases, which can help you quickly locate and solve similar problems by using our spare parts:
Case 1: Slurry Pump Impeller Wear Leading to Reduced Pump Efficiency
Site: An onshore oilfield ZJ70D drilling rig slurry pump (model F6147)
Fault Phenomenon: The pump output flow is significantly reduced, the pump body vibrates violently, and there is abnormal noise.
Inspection Result: The F6147 slurry pump impeller is severely worn, the blade surface is damaged, and the internal flow channel is blocked by slurry deposits.
Repair Solution: Replace the worn F6147 impeller with our high-wear-resistant F6147 slurry pump impeller, clean the pump body and pipeline, and re-adjust the pump pressure.
Effect After Repair: The pump output flow returns to normal, the vibration and noise are eliminated, and the pump efficiency is restored to 95% or more, ensuring the normal progress of drilling operations.
Case 2: One-Way Clutch Failure Causing Drill String Reverse Rotation
Site: A ZJ30C drilling rig hoisting system
Fault Phenomenon: During the hoisting process, the drill string reverses suddenly, and the hoist cannot maintain a stable position.
Inspection Result: The ZJ-30C one-way clutch is damaged, the internal bearing is stuck, and the one-way transmission function fails.
Repair Solution: Replace the damaged one-way clutch with our ZJ-30C one-way clutch, check the transmission system, and lubricate the related components.
Effect After Repair: The one-way transmission function of the hoisting system is restored, the drill string no longer reverses, and the hoisting operation is safe and stable.
Case 3: Filter Element Blockage Leading to Hydraulic System Failure
Site: A ZJ50LDB drilling rig hydraulic system
Fault Phenomenon: The hydraulic system pressure is unstable, the hydraulic cylinder moves slowly, and the system alarm is triggered.
Inspection Result: The filter element (model 23518481) is severely blocked by impurities, resulting in poor oil circulation.
Repair Solution: Replace the blocked filter element with our 23518481 filter element, clean the hydraulic oil tank, and replace the hydraulic oil if necessary.
Effect After Repair: The hydraulic system pressure is stable, the hydraulic cylinder moves normally, and the system failure alarm is eliminated, ensuring the normal operation of the drilling rig's hydraulic components.
FAQ (Frequently Asked Questions)
Question | Answer |
How to ensure that the spare parts I purchase are compatible with my ZJ30C/ZJ70D drilling rig? | All our spare parts are manufactured according to the original equipment specifications and API standards. You only need to provide the model of your drilling rig (such as ZJ30C) and the part number (such as P2400028AA for the output shaft), and we can provide perfectly matched spare parts. We also provide pre-sales technical consultation to help you confirm the compatibility of parts. |
What is the service life of your slurry pump impellers (F6147/D3021) and how to extend it? | The service life of our F6147/D3021 slurry pump impellers is 300-500 hours under normal working conditions (conveying standard drilling fluid). To extend the service life, you can regularly clean the impeller surface and flow channel, avoid conveying high-hardness impurities, and use lubricating and anti-wear additives in the drilling fluid. |
Do you provide technical support for the replacement and maintenance of complex components (such as encoder assemblies, electromagnetic eddy current brakes)? | Yes, we provide professional technical support for all our products. For complex components such as encoder assemblies (ZJ70 9702013000) and electromagnetic eddy current brakes (ZJ30C), we can provide detailed installation and maintenance guidelines, and arrange technical personnel to provide online guidance if necessary, helping you complete the replacement and maintenance smoothly. |
Procurement Guide & Technical Support
Procurement Reference Standards
When purchasing drilling equipment spare parts, please refer to the following standards to ensure that you select high-quality and compatible products:
• Model and Part Number Matching: Confirm the model of your drilling equipment (such as ZJ30C, ZJ70D) and the original part number (such as AF50001-01.10.53.00 for ZJ70D oil pipeline) to avoid mismatched parts.
• Quality Certification: Choose products that meet API standards and have passed strict quality inspections, ensuring that the parts have reliable performance and stable quality.
• Wear Resistance and Durability: For wearing parts (such as impellers, filter elements, brake shoes), focus on the material and manufacturing process to ensure long service life and reduce replacement frequency.
Technical Problem Solution Reference
If you encounter technical problems during the use of the product, you can refer to the following solutions:
• For assembly problems: Check whether the part model is correct, and refer to the installation manual or contact our technical team for guidance.
• For performance problems (such as reduced efficiency, abnormal noise): Check the wear status of the part, clean or replace the part in time, and adjust the equipment parameters.
• For emergency failures: Contact our after-sales team immediately, provide the equipment model, part number, and fault phenomenon, and we will provide you with a quick solution and spare part supply support.
Conclusion & Procurement Guidance
Our drilling equipment spare parts, covering ZJ25-ZJ70 series drilling rigs, F6147/D3021/G8147U38 slurry pump impellers, and various key components, are committed to providing reliable, durable, and cost-effective solutions for oilfield drilling and equipment maintenance. With strict quality control, perfect compatibility, and professional technical support, we help you reduce equipment downtime, lower maintenance costs, and improve drilling efficiency.
If you are in need of purchasing drilling equipment spare parts—whether it is common wearing parts (filter elements, seals, cotter pins) or key components (one-way clutches, encoder assemblies, turbo torque converters)—please contact us. We can provide customized supply solutions according to your equipment model and actual needs, and provide comprehensive pre-sales consultation and after-sales technical support to ensure that you can obtain the most suitable products and the best service. Choose our spare parts, and let your drilling equipment operate stably and efficiently.
contact us :
Emeil: [email protected] whatsapp: +86 15275658619
Should you have any purchase intentions, please contact us – we will offer you our most favorable price.