Z05020100112AA Pipe Ramp - Parts

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Z05020100112AA

Pipe ramp

High-strength structural steel (Q355B); integrated welding forming; surface shot blasting + epoxy anti-corrosion coating; main body of the pipe ramp, providing inclined guide for drill pipe transportation, compatible with ZJ-series drilling rigs.

1. Weld seam fatigue cracking from long-term heavy drill pipe loads and rig vibration; 2. Corrosion from drilling fluid splashes and outdoor humidity; 3. Local deformation from uneven load distribution or heavy drill pipe impact.

1. Inspect weld seams monthly with ultrasonic flaw detection (API Spec 8C § 5.4); repair immediately if cracks are found; 2. Clean the ramp surface weekly to remove drilling fluid residues, touching up anti-corrosion coating if peeling; 3. Avoid dropping heavy drill pipes directly onto the ramp to prevent impact deformation.

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P9912200001AA

Edge beam

High-strength steel (Q355B); thickened wall design; surface anti-corrosion paint; installed on both sides of the pipe ramp to reinforce the main structure, prevent drill pipes from sliding off the ramp, and distribute load evenly.

1. Wear and deformation from repeated drill pipe friction and impact; 2. Corrosion from moisture accumulation at the bottom connection; 3. Weld seam separation from the main ramp body due to vibration.

1. Inspect monthly for deformation and wear; replace if the edge is bent or worn more than 0.5mm; 2. Clean the bottom connection weekly to remove debris and moisture; 3. Check weld seams monthly for separation; re-weld if needed.

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Z05020101078AA

Slide way

High-strength wear-resistant steel (40Cr); precision machined surface; anti-friction and anti-corrosion coating; installed on the upper surface of the pipe ramp to provide a smooth sliding path for drill pipes, reducing friction.

1. Surface wear from long-term drill pipe friction; 2. Scratching from sharp debris or drill pipe burrs; 3. Corrosion from drilling fluid seepage into surface cracks.

1. Apply high-temperature anti-wear grease weekly to reduce friction; 2. Inspect the surface monthly for scratches and wear; polish small scratches and replace if wear is excessive; 3. Clean the slide way daily to remove debris and drilling fluid.

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P7200212AA

Hoisting plate

High-strength alloy steel (40CrNiMoA); heat-treated for high tensile strength; surface anti-corrosion plating; installed on the pipe ramp for hoisting the entire ramp during installation, maintenance, or rig relocation.

1. Wear at the hoisting hole from rope friction during repeated hoisting; 2. Fatigue cracking from hoisting load stress; 3. Corrosion from outdoor exposure and drilling fluid splashes.

1. Inspect the hoisting hole and plate surface before each hoisting; replace if cracks or excessive wear are found; 2. Use hoisting ropes of matching specifications to avoid uneven friction; 3. Lubricate the hoisting hole with anti-rust grease after each use.

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P7200211AA

Pad eye

High-strength alloy steel (40CrNiMoA); heat-treated for toughness; surface anti-corrosion plating; used as an auxiliary hoisting point for the pipe ramp or to secure auxiliary components, enhancing hoisting safety.

1. Wear at the bolt hole from long-term bolt friction; 2. Corrosion from moisture and drilling fluid seepage; 3. Deformation from improper hoisting force or impact.

1. Check the bolt hole monthly for wear; replace if the hole diameter exceeds 0.5mm; 2. Clean the pad eye regularly to remove corrosion and debris; 3. Ensure even hoisting force to avoid one-sided deformation.

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P991160924AA

Hanging hook

High-strength alloy steel (40Cr); heat-treated for wear resistance and toughness; surface anti-corrosion coating; used to hang auxiliary tools or secure the pipe ramp during maintenance, preventing accidental movement.

1. Wear at the hook surface from long-term tool hanging and friction; 2. Fatigue cracking from repeated load-bearing; 3. Corrosion from moisture and drilling fluid.

1. Inspect the hook weekly for cracks and wear; replace if damaged; 2. Do not hang loads exceeding the hook’s rated capacity (API Spec 8C); 3. Apply anti-rust grease monthly to reduce corrosion and friction.

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Z05020102001AA

Safety line

High-strength steel wire rope; galvanized for corrosion resistance; flexible structure; used to secure the pipe ramp to the rig body, preventing displacement during drilling operations or rig vibration.

1. Wear and fraying of wire strands from friction and vibration; 2. Corrosion from saltwater (coastal drill sites) or humidity; 3. Damage from sharp edges of other components.

1. Inspect weekly for fraying and corrosion; replace if more than 3 wire strands are broken; 2. Clean and lubricate monthly with anti-rust grease; 3. Avoid contact with sharp edges; use protective sleeves if needed.

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P991160925AA

Steel pipe L=1518

High-strength seamless steel pipe (20#); length 1518mm; heat-treated for toughness; surface anti-corrosion coating; used to reinforce the pipe ramp’s support structure, transferring local loads to the main body.

1. Wear at the connection points from long-term vibration and friction; 2. Corrosion from drilling fluid seepage and moisture; 3. Deformation from accidental impact during maintenance or drill pipe handling.

1. Apply anti-rust grease to connection points monthly to reduce friction; 2. Clean the pipe surface weekly to remove drilling fluid residues; 3. Use padding to protect the pipe during maintenance to avoid impact damage.

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P991160923AA

Steel pipe L=110

High-strength seamless steel pipe (20#); length 110mm; surface anti-corrosion coating; auxiliary reinforcement pipe, used to secure small components of the pipe ramp, enhancing installation stability.

1. Wear at the inner hole from long-term contact with fixing components; 2. Corrosion from dust and moisture accumulation; 3. Damage from improper installation (e.g., over-tightening).

1. Apply anti-rust grease to the inner hole monthly; 2. Clean the pipe before installation to remove debris; 3. Ensure proper alignment during installation to avoid stress concentration.

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P991109718AA

End plate 159×100

High-strength steel (Q235B); size 159×100mm; surface anti-corrosion paint; installed at the ends of the pipe ramp to seal open areas, prevent debris and drilling fluid from entering, and reinforce the ramp’s end structure.

1. Corrosion from drilling fluid and moisture accumulation on the surface; 2. Deformation from accidental impact; 3. Weld seam separation from the main ramp body due to vibration.

1. Clean the end plate weekly to remove debris and drilling fluid; 2. Inspect monthly for deformation and weld seam separation; repair if needed; 3. Touch up anti-corrosion coating if peeling is found.

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P991121793AA

Channel steel L=1471

High-strength steel (Q355B); length 1471mm; surface anti-corrosion paint; used to reinforce the pipe ramp’s bottom structure, improving load-bearing capacity and stability on uneven terrain.

1. Fatigue deformation from long-term load-bearing; 2. Corrosion from moisture and debris accumulation at the bottom; 3. Wear at the contact surface with the ground.

1. Inspect quarterly for vertical deformation; replace if bent; 2. Clean the bottom surface monthly to remove debris and moisture; 3. Place a rubber pad between the channel steel and ground to reduce wear.

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P9912000002AA

Plug plate

High-strength steel (Q235B); surface anti-corrosion paint; used to plug open holes in the pipe ramp (e.g., in steel pipes or channel steels), preventing debris, drilling fluid, and moisture from entering and causing internal corrosion.

1. Corrosion from moisture seepage around the edge; 2. Damage or loss from vibration during rig movement; 3. Deformation from accidental impact.

1. Inspect monthly for damage, loss, or corrosion; replace if needed; 2. Ensure the plug plate is tightly installed to prevent moisture seepage; 3. Secure the plug plate with anti-loosening bolts if necessary.

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Are these parts compatible only with Z05020100112AA Pipe Ramp? Can they be used for other pipe ramp models or rig types?

All parts are exclusively matched to the Z05020100112AA Pipe Ramp, ensuring 100% compatibility. They cannot be directly used for other pipe ramp models or rig types, as different pipe ramps have varying structural dimensions, load-bearing capacities, and connection positions. Using these parts for non-compatible ramps will cause installation mismatch, structural instability, and safety hazards. For other pipe ramp models, provide the specific model number, and we will offer matching genuine parts.

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What is the key maintenance focus for the pipe ramp to extend its service life, especially in harsh drill site environments?

The key maintenance focuses are: 1. Regular lubrication of sliding components (slide way) to reduce friction and wear; 2. Routine cleaning to remove drilling fluid, dust, and debris that cause corrosion; 3. Inspection of structural components (weld seams, edge beam, steel pipes) for cracks and deformation; 4. Maintenance of safety components (safety line, hoisting plate) to ensure safe operation; 5. Touch-up of anti-corrosion coating to prevent rust, especially in coastal or high-humidity environments. Follow the weekly/monthly maintenance guidelines to avoid premature component failure.

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How to confirm the correct part model when procuring, especially for similar parts (e.g., two steel pipes with different lengths)?

The key is to use the original product model (e.g., P991160925AA Steel pipe L=1518 vs. P991160923AA Steel pipe L=110). Each model corresponds to a specific size, position, and function on the Z05020100112AA Pipe Ramp, even for similar parts. If unsure, provide the pipe ramp model (Z05020100112AA), part name, and installation position (e.g., "steel pipe for bottom reinforcement"), and our technical team will confirm the correct model to avoid procurement errors.