SJ Petro ZJ40 Two Bank Valve Lines Accessories Catalog (Model: Z07060200001AA)

1

Two bank valve lines

Z07060200001AA

High-strength carbon steel alloy (45# steel), precision forged, surface anti-corrosion treated

1. Long-term high-pressure hydraulic oil circulation causes pipeline wall fatigue; 2. Hydraulic oil contamination leads to internal wear and blockage; 3. Improper installation causes uneven stress and leakage.

1. Regularly filter hydraulic oil to keep it clean (particle size ≤ 10μm); 2. Check pipeline connections quarterly for looseness or leakage; 3. Avoid bending or colliding with the pipeline during operation.

1

Support

Z07060600006AA

Carbon steel (Q235B), precision machined, surface galvanized for anti-corrosion

1. Long-term vibration during drilling causes bolt loosening and support deformation; 2. External collision leads to structural damage; 3. Corrosion from moisture and dust reduces structural strength.

1. Check and tighten fixing bolts weekly; 2. Install a protective cover to avoid collision; 3. Clean the support surface regularly to prevent corrosion.

2

Handle

Z07060700004AA

Aluminum alloy (6061-T6), surface anodized for wear and corrosion resistance

1. Frequent operation causes wear at the connection with the valve; 2. External impact leads to handle bending or fracture; 3. Long-term exposure to sunlight and rain accelerates material aging.

1. Operate the handle smoothly, avoid excessive force; 2. Store the handle in a dry place when not in use; 3. Check the connection for looseness monthly and tighten if needed.

1

Bolt

P2201409AA

High-strength steel (10.9 grade), heat-treated, surface anti-rust treated

1. Frequent disassembly and assembly causes thread wear; 2. Vibration during drilling leads to loosening and secondary wear; 3. Corrosion causes thread rust and jamming.

1. Use a torque wrench to tighten to the specified torque; 2. Apply anti-rust grease to the thread after disassembly; 3. Replace if thread damage or rust is found.

2

Bolt M12X110

4309300012

High-strength steel (10.9 grade), heat-treated, surface galvanized

1. Long-term high tension causes thread deformation; 2. Vibration leads to loosening and wear; 3. Corrosion from moisture and dust causes rust.

1. Tighten in a diagonal order for uniform force; 2. Install a spring washer to prevent loosening; 3. Check and re-tighten monthly during drilling operations.

3

Nut M12

4313100012

Carbon steel (45# steel), heat-treated, surface galvanized

1. Thread wear caused by frequent disassembly; 2. Corrosion leads to rust and jamming; 3. Over-tightening causes thread damage.

1. Clean the thread before installation; 2. Do not over-tighten to avoid thread damage; 3. Store in a dry, ventilated place to prevent corrosion.

4

Spring washer 12

4315003005

65Mn spring steel, quenched and tempered for good elasticity

1. Long-term compression leads to fatigue deformation and loss of elasticity; 2. Corrosion causes rust and brittleness; 3. Over-compression during assembly leads to fracture.

1. Replace if deformation or rust is found; 2. Do not over-compress during assembly; 3. Avoid contact with moisture and corrosive substances.

5

Rivet for nameplate 3X5

4316704016

Aluminum alloy, surface anti-corrosion treated

1. Improper installation causes bending or deformation; 2. Corrosion leads to loosening and detachment; 3. External friction causes surface wear.

1. Use a rivet gun for proper installation, avoid excessive force; 2. Check the nameplate regularly for looseness; 3. Clean the rivet surface to prevent corrosion.

6

Bolt M4X16

4309300004

Carbon steel (4.8 grade), surface galvanized

1. Thread wear caused by frequent disassembly; 2. Vibration leads to loosening; 3. Corrosion causes rust and jamming.

1. Tighten appropriately, avoid over-tightening; 2. Check and re-tighten weekly; 3. Apply anti-rust grease to the thread.

7

Nut M4

4313100004

Carbon steel (4.8 grade), surface galvanized

1. Thread wear caused by frequent disassembly; 2. Corrosion leads to rust and jamming; 3. Small size makes it prone to loss or damage during installation.

1. Store in a sealed container when not in use; 2. Clean the thread before installation; 3. Replace if thread damage is found.

8

Spring washer 4

QBJ10093308

65Mn spring steel, surface anti-rust treated

1. Fatigue deformation caused by long-term compression; 2. Corrosion leads to rust and loss of elasticity; 3. Improper installation causes bending.

1. Check the elasticity before installation; 2. Replace if damaged; 3. Ensure correct installation direction.

1

Z1"X3/8" bushing

QBJ10010302

Carbon steel (45# steel), precision threaded, surface anti-rust treated

1. Thread wear caused by frequent disassembly; 2. Over-tightening leads to thread damage; 3. Corrosion causes rust and jamming.

1. Use a torque wrench for installation to avoid over-tightening; 2. Apply thread sealant to enhance sealing; 3. Clean the thread before installation.

2

Z3/8"X1/4" bushing

QBJ10010803

Carbon steel (45# steel), precision threaded, heat-treated

1. Thread wear caused by hydraulic oil leakage and corrosion; 2. Improper installation causes thread deformation; 3. Long-term high pressure leads to seal failure.

1. Check for oil leakage monthly; 2. Replace if thread damage is found; 3. Ensure the bushing is fully seated during installation.

3

M12X1.5-Z1/4" fitting

P2000439AA

Stainless steel (304), corrosion-resistant, high-precision threading

1. Thread wear caused by frequent disassembly; 2. Corrosion from hydraulic oil or external environment; 3. Improper torque during installation causes damage.

1. Tighten to the specified torque; 2. Clean the fitting regularly to prevent corrosion; 3. Use compatible hydraulic oil to avoid chemical corrosion.

4

M39X2-Z1" fitting

QBJ6014210

Carbon steel (45# steel), surface galvanized, precision threaded

1. High hydraulic pressure causes thread deformation; 2. Vibration leads to loosening and wear; 3. Corrosion causes rust and jamming.

1. Check the fitting for looseness weekly; 2. Apply anti-rust grease to the thread; 3. Do not exceed the maximum rated pressure of the fitting.

5

M42X2-Z1 1/4" fitting

QBJ11010875

Carbon steel (45# steel), quenched and tempered, precision threaded

1. Thread wear caused by frequent disassembly and assembly; 2. External collision leads to fitting damage; 3. Corrosion causes rust and seal failure.

1. Avoid collision during transportation and operation; 2. Check the thread for wear monthly; 3. Replace if corrosion or damage is found.

6

Z1"X75 sub

QBJ6033908

Carbon steel (45# steel), precision machined, surface anti-corrosion treated

1. Thread wear caused by high-pressure hydraulic oil flow; 2. Vibration leads to loosening and leakage; 3. Corrosion reduces structural strength.

1. Check for leakage monthly; 2. Tighten the sub if loose; 3. Clean the surface regularly to prevent corrosion.

7

M39X2-Z1" Fitting

QBJ50501214

Carbon steel (45# steel), surface galvanized, precision threaded

1. Thread wear caused by frequent disassembly; 2. Corrosion leads to rust and jamming; 3. Over-tightening causes thread damage.

1. Use a torque wrench for installation; 2. Apply thread sealant to enhance sealing; 3. Replace if thread damage is found.

8

M12X1.5-M14X1.5 gauge fitting

4317000208

Stainless steel (304), corrosion-resistant, high-precision threading

1. Thread wear caused by frequent gauge replacement; 2. Corrosion from moisture and dust; 3. Improper installation causes seal failure.

1. Tighten gently during installation to avoid thread damage; 2. Clean the fitting before connecting the gauge; 3. Protect the fitting from dust and moisture when not in use.

9

Bushing 1-5/16"-NPT1"

5300300009

Carbon steel (45# steel), precision threaded, heat-treated

1. Thread wear caused by frequent disassembly; 2. High pressure leads to thread deformation; 3. Corrosion causes rust and jamming.

1. Apply thread sealant before installation; 2. Tighten to the specified torque; 3. Check the bushing for wear quarterly.

1

Hose assembly 6Ⅰ-600

1101020083

Synthetic rubber inner tube, high-strength steel wire braid reinforcement, polyurethane outer cover

1. Friction with other components causes outer cover wear; 2. High hydraulic pressure leads to hose bursting; 3. Aging caused by long-term exposure to sunlight and high temperature.

1. Avoid bending the hose at sharp angles; 2. Check the hose surface for wear or cracks monthly; 3. Replace hoses every 12 months or if damage is found.

2

Hose assembly 32Ⅱ-2500

QBJ6011202

Nitrile rubber inner tube, multi-layer steel wire braid reinforcement, wear-resistant outer cover

1. Excessive stretching or bending causes steel wire reinforcement damage; 2. Hydraulic oil contamination causes inner tube corrosion; 3. External impact leads to hose damage.

1. Ensure the hose is not stretched beyond its rated length; 2. Replace hydraulic oil on schedule to prevent corrosion; 3. Install a protective sleeve to avoid impact and friction.

1

Nameplate(tong)

1101001015

Stainless steel (304), surface etched, corrosion-resistant

1. External friction causes logo wear and illegibility; 2. Corrosion from moisture and dust; 3. Rivet loosening leads to nameplate detachment.

1. Clean the nameplate regularly with a soft cloth; 2. Check rivets monthly for looseness; 3. Avoid scratching the nameplate surface.

2

Sealing ring 8X11.5

4300812110

Nitrile rubber (NBR), shore hardness 70±5, high oil resistance

1. Hydraulic oil aging causes rubber hardening and cracking; 2. High temperature accelerates aging; 3. Sharp edges of components scratch the sealing ring.

1. Replace sealing rings every 3-6 months; 2. Check adjacent components for sharp edges before installation; 3. Store spare sealing rings in a cool, dry place.

3

Combined washer 33

P6300176AA

Metal and rubber composite, good sealing and pressure resistance

1. Long-term compression leads to rubber deformation and loss of sealing; 2. Corrosion causes metal part rust; 3. Over-tightening causes damage.

1. Do not over-tighten during installation; 2. Check the washer for deformation before reuse; 3. Replace if corrosion or damage is found.

1

Are all these accessories fully compatible with the SJ Petro ZJ40 two bank valve lines (Z07060200001AA)?

Yes, all accessories are specially designed and produced for the SJ Petro ZJ40 two bank valve lines (model: Z07060200001AA). Each part’s model and size strictly match the original equipment, ensuring perfect compatibility. They also comply with API 6D and EN 12516-1 standards, guaranteeing stable connection, tight sealing, and safe operation.

2

How often should key wearing parts (hoses, sealing rings) be replaced to avoid valve line failure?

Under normal drilling conditions (8 hours a day, 5 days a week), hose assemblies should be replaced every 12 months, sealing rings every 3-6 months, and combined washers every 8 months. If working in harsh environments (high dust, high temperature, frequent high-pressure operations), shorten the replacement cycle by 30% to prevent unexpected leakage or failure.

3

What should I do if hydraulic oil leaks from the valve line connections?

First, stop the equipment immediately and cut off the hydraulic supply to avoid oil waste and equipment damage. Then identify the leakage point: check if bushings/fittings are loose or worn, sealing rings are deformed or cracked, or hoses are damaged. Tighten loose components, replace worn/ damaged parts with matching models from this catalog, and apply thread sealant if needed. After reassembly, test the system for leakage before resuming operation.