SJ Petro ZJ40 Hydraulic Winch Lines (Z07040000002AA) Accessories Catalog

1

Hydraulic winch lines

Z07040000002AA

Integrated assembly: High-strength carbon steel steel pipes, multi-layer steel wire reinforced rubber hoses, standard threaded fittings; surface anti-corrosion treatment, rated pressure ≥31.5MPa, pressure-tested to 1.5 times rated pressure

1. Long-term high-pressure hydraulic impact causes pipeline fatigue and thinning; 2. Vibration during equipment transfer leads to fitting loosening and local wear; 3. Outdoor corrosion and drilling fluid splashing cause surface rust and hose aging.

1. Inspect pipelines for leaks, bulges, and corrosion before each drilling operation; 2. Check fitting tightness after transfer and re-tighten if needed; 3. Avoid dragging pipelines on the ground to prevent scratches.

1

Support assembly

Z07040100001AA

Q235B carbon steel, precision welded, surface hot-dip galvanized + anti-rust coating, high toughness and corrosion resistance, designed for winch pipeline fixing

1. Vibration during winch operation and equipment transfer causes welding seam fatigue and cracking; 2. Outdoor corrosion leads to surface rust and structural weakening; 3. Over-tightening during installation causes deformation.

1. Check support welding seams for cracks monthly; 2. Clean surface rust regularly and reapply anti-rust coating; 3. Ensure uniform force during installation to avoid deformation.

2

Support assembly

Z07040100002AA

Q235B carbon steel, precision welded, surface hot-dip galvanized + anti-rust coating, high toughness and corrosion resistance, designed for winch pipeline fixing

1. Vibration during winch operation and equipment transfer causes welding seam fatigue and cracking; 2. Outdoor corrosion leads to surface rust and structural weakening; 3. Over-tightening during installation causes deformation.

1. Check support welding seams for cracks monthly; 2. Clean surface rust regularly and reapply anti-rust coating; 3. Ensure uniform force during installation to avoid deformation.

1

Hose assembly 32Ⅲ-1200

1101021057

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 32mm, length 1200mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

2

Hose assembly 32Ⅲ-2850

1101021077

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 32mm, length 2850mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

3

Hose assembly 25Ⅲ-2850

1101017042

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 2850mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

4

Hose assembly 25Ⅲ-2800

1101007041

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 2800mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

5

Hose assembly 25Ⅲ-2880

1101017044

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 2880mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

6

Hose assembly 25Ⅲ-3000

1101017046

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 3000mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

7

Hose assembly 25Ⅲ-2870

1101017043

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 2870mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

8

Hose assembly 25Ⅲ-1800

1101017029

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 1800mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

9

Hose assembly 25Ⅲ-1500

1101017025

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 1500mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

10

Hose assembly 25Ⅲ-1850

1101017030

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 1850mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

11

Hose assembly 25Ⅲ-3050

1101017045

Multi-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 3050mm; oil-resistant, pressure-resistant (≥31.5MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

12

Hose assembly 16Ⅰ-1000

1101008038

Single-layer steel wire reinforced nitrile rubber (NBR), inner diameter 16mm, length 1000mm; oil-resistant, pressure-resistant (≥21MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

13

Hose assembly 16Ⅰ-1500

1101008041

Single-layer steel wire reinforced nitrile rubber (NBR), inner diameter 16mm, length 1500mm; oil-resistant, pressure-resistant (≥21MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

14

Hose assembly 25Ⅰ-3000

1101015051

Single-layer steel wire reinforced nitrile rubber (NBR), inner diameter 25mm, length 3000mm; oil-resistant, pressure-resistant (≥21MPa), temperature resistance (-30℃~+120℃), standard fittings

1. High-pressure hydraulic impact causes inner rubber layer damage; 2. Frequent bending during winch operation leads to steel wire fatigue and breakage; 3. Friction with equipment causes outer cover wear.

1. Avoid excessive bending (minimum bending radius ≥5 times inner diameter); 2. Check for bulges, cracks, and wear weekly; 3. Replace if outer cover wear exposes steel wire.

1

Steel pipe 25

P9870122AA

20# seamless carbon steel, outer diameter 25mm, precision honing inner wall (surface finish ≤Ra0.8μm), surface anti-corrosion coating, pressure-resistant ≥31.5MPa

1. High-pressure hydraulic impact causes pipe wall fatigue and thinning; 2. Outdoor corrosion and drilling fluid splashing cause surface rust and inner wall scaling; 3. Vibration causes pipe bending and deformation.

1. Check for rust, deformation, and blockage monthly; 2. Clean inner wall scaling annually; 3. Avoid collision with steel pipes during operation to prevent bending.

2

Steel pipe 25

P9870123AA

20# seamless carbon steel, outer diameter 25mm, precision honing inner wall (surface finish ≤Ra0.8μm), surface anti-corrosion coating, pressure-resistant ≥31.5MPa

1. High-pressure hydraulic impact causes pipe wall fatigue and thinning; 2. Outdoor corrosion and drilling fluid splashing cause surface rust and inner wall scaling; 3. Vibration causes pipe bending and deformation.

1. Check for rust, deformation, and blockage monthly; 2. Clean inner wall scaling annually; 3. Avoid collision with steel pipes during operation to prevent bending.

3

Steel pipe 32

P9870124AA

20# seamless carbon steel, outer diameter 32mm, precision honing inner wall (surface finish ≤Ra0.8μm), surface anti-corrosion coating, pressure-resistant ≥31.5MPa

1. High-pressure hydraulic impact causes pipe wall fatigue and thinning; 2. Outdoor corrosion and drilling fluid splashing cause surface rust and inner wall scaling; 3. Vibration causes pipe bending and deformation.

1. Check for rust, deformation, and blockage monthly; 2. Clean inner wall scaling annually; 3. Avoid collision with steel pipes during operation to prevent bending.

1

Z1" pipe clamp

QBJ11040850

Q235B carbon steel, surface galvanized, precision stamping, inner rubber gasket (NBR), designed for 1" pipeline fixing

1. Vibration during winch operation and equipment transfer causes bolt loosening and clamp deformation; 2. Outdoor corrosion leads to surface rust; 3. Over-tightening causes inner rubber gasket damage.

1. Check and re-tighten bolts weekly; 2. Replace inner rubber gasket if damaged; 3. Clean surface rust regularly and reapply anti-rust coating.

2

Z1/4" pipe clamp 1

QBJ11041055

Q235B carbon steel, surface galvanized, precision stamping, inner rubber gasket (NBR), designed for 1/4" pipeline fixing

1. Vibration during winch operation and equipment transfer causes bolt loosening and clamp deformation; 2. Outdoor corrosion leads to surface rust; 3. Over-tightening causes inner rubber gasket damage.

1. Check and re-tighten bolts weekly; 2. Replace inner rubber gasket if damaged; 3. Clean surface rust regularly and reapply anti-rust coating.

1

Hydraulic quick coupling 25

4700600246

Carbon steel (45#) shell, stainless steel (304) valve core, nitrile rubber (NBR) sealing ring, inner diameter 25mm, pressure-resistant ≥31.5MPa, quick plug-in design

1. Frequent plugging and unplugging causes valve core and sealing ring wear; 2. Dust and impurities intrusion causes jamming and leakage; 3. High-pressure impact causes valve core deformation.

1. Clean the coupling interface before plugging in to avoid dust intrusion; 2. Avoid violent plugging and unplugging; 3. Check for leakage after connection and replace sealing ring if needed.

2

Hydraulic quick coupling 30

4700600247

Carbon steel (45#) shell, stainless steel (304) valve core, nitrile rubber (NBR) sealing ring, inner diameter 30mm, pressure-resistant ≥31.5MPa, quick plug-in design

1. Frequent plugging and unplugging causes valve core and sealing ring wear; 2. Dust and impurities intrusion causes jamming and leakage; 3. High-pressure impact causes valve core deformation.

1. Clean the coupling interface before plugging in to avoid dust intrusion; 2. Avoid violent plugging and unplugging; 3. Check for leakage after connection and replace sealing ring if needed.

1

M39X2-Z1"135%%D fitting

QBJ7013908

45# carbon steel, precision threaded (M39X2/Z1"), surface galvanized, high pressure resistance, used for pipeline angle connection

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. High-pressure impact causes fitting deformation.

1. Apply thread sealant before installation; 2. Tighten to specified torque with a torque wrench; 3. Replace if thread wear or deformation is found.

2

M42X2-Z1/4" fitting 1

QBJ5014210

45# carbon steel, precision threaded (M42X2/Z1/4"), surface galvanized, high pressure resistance, used for pipeline connection

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. High-pressure impact causes fitting deformation.

1. Apply thread sealant before installation; 2. Tighten to specified torque with a torque wrench; 3. Replace if thread wear or deformation is found.

3

M39X2-Z1" fitting

QBJ5013908

45# carbon steel, precision threaded (M39X2/Z1"), surface galvanized, high pressure resistance, used for pipeline connection

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. High-pressure impact causes fitting deformation.

1. Apply thread sealant before installation; 2. Tighten to specified torque with a torque wrench; 3. Replace if thread wear or deformation is found.

4

M39X2-Z1" fitting

QBJ6013908

45# carbon steel, precision threaded (M39X2/Z1"), surface galvanized, high pressure resistance, used for pipeline connection

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. High-pressure impact causes fitting deformation.

1. Apply thread sealant before installation; 2. Tighten to specified torque with a torque wrench; 3. Replace if thread wear or deformation is found.

5

M27X2-NPT1/2 fitting

QBJ6012704

45# carbon steel, precision threaded (M27X2/NPT1/2"), surface galvanized, high pressure resistance, used for pipeline connection

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. High-pressure impact causes fitting deformation.

1. Apply thread sealant before installation; 2. Tighten to specified torque with a torque wrench; 3. Replace if thread wear or deformation is found.

6

M27X2-NPT1/2 bushing

QBJ10082704

45# carbon steel, precision threaded (M27X2/NPT1/2"), surface galvanized, used for adapting different thread sizes

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. Corrosion causes thread rust and jamming.

1. Apply thread sealant before installation; 2. Tighten to specified torque; 3. Replace if thread wear or rust is found.

7

NPT1-NPT1/2 bushing

QBJ10010804

45# carbon steel, precision threaded (NPT1/NPT1/2"), surface galvanized, used for adapting different thread sizes

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. Corrosion causes thread rust and jamming.

1. Apply thread sealant before installation; 2. Tighten to specified torque; 3. Replace if thread wear or rust is found.

8

NPT1/2 fitting

QBJ5220404

45# carbon steel, precision threaded (NPT1/2"), surface galvanized, high pressure resistance, used for pipeline connection

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. High-pressure impact causes fitting deformation.

1. Apply thread sealant before installation; 2. Tighten to specified torque with a torque wrench; 3. Replace if thread wear or deformation is found.

9

NPT1/2 tee

QBJ806040404

45# carbon steel, precision threaded (NPT1/2"), surface galvanized, tee structure, used for pipeline branching

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. Uneven pressure causes tee deformation.

1. Apply thread sealant before installation; 2. Tighten all ports to specified torque; 3. Check for leakage monthly.

10

M27X2-NPT1/2 fitting

QBJ5012704

45# carbon steel, precision threaded (M27X2/NPT1/2"), surface galvanized, high pressure resistance, used for pipeline connection

1. Frequent disassembly causes thread wear; 2. Vibration leads to loosening and leakage; 3. High-pressure impact causes fitting deformation.

1. Apply thread sealant before installation; 2. Tighten to specified torque with a torque wrench; 3. Replace if thread wear or deformation is found.

1

Sealing washer 27

4323100003

Copper alloy (H62), soft texture, precision stamping, thickness 27mm, good sealing performance, used for thread connection sealing

1. Over-tightening during installation causes deformation; 2. Repeated disassembly leads to wear; 3. Corrosion causes surface rust and poor sealing.

1. Tighten appropriately to avoid over-tightening; 2. Replace after 2-3 times of disassembly; 3. Apply anti-rust grease before installation.

2

Check valve

4900300007

45# carbon steel valve body, stainless steel (304) valve core, nitrile rubber (NBR) sealing ring, pressure-resistant ≥31.5MPa, one-way flow control

1. Hydraulic oil impurities cause valve core jamming; 2. High-pressure impact causes valve core wear; 3. Long-term use leads to sealing ring aging and leakage.

1. Replace hydraulic oil and filters on schedule to avoid contamination; 2. Check for pressure maintaining performance quarterly; 3. Disassemble and clean annually, replace worn parts.

1

Are all these accessories fully compatible with the SJ Petro ZJ40 Hydraulic Winch Lines (Z07040000002AA)?

Yes, all accessories are specially designed and produced for the SJ Petro ZJ40 Hydraulic Winch Lines (Z07040000002AA). Each part’s model and size strictly match the original equipment, ensuring 100% compatibility. They also comply with API 6D, SAE J517, and ANSI/ASME B1.20.1 standards, guaranteeing reliable connection, tight sealing, and stable operation in petroleum drilling scenarios.

2

What are the key wearing parts of the hydraulic winch lines, and how often should they be replaced?

Key wearing parts include hose assemblies, quick couplings, sealing washers, and pipe clamps. Replacement cycles (for petroleum drilling scenarios): Hose assemblies every 8-10 months (or if wear/bulge is found); quick coupling sealing rings every 6 months; sealing washers after 2-3 disassembly times; pipe clamps every 12 months. Always use original matching parts for replacement to ensure compatibility.

3

How to prevent hydraulic oil leakage in the winch lines, and what should I do if leakage occurs?

Prevention: ① Conduct daily leak checks on fittings, couplings, and hoses; ② Replace sealing components and wearing parts on schedule; ③ Use clean hydraulic oil and replace filters regularly; ④ Ensure pipe clamps are tight to avoid pipeline friction. Troubleshooting: ① Locate the leak point (check couplings, fittings, and hoses first); ② Replace worn sealing components or fittings; ③ Tighten loose connections and clean dust from coupling interfaces.