NON-SPARKING 3 PHASE 4 WIRE SOCKET 150GZ-4K

1

Encoder-amplifier 4 VDC EEXD-SCANCON

FR-4 circuit board, copper terminals, aluminum shell, high-precision chips, anti-static insulation

1. EMI from nearby hydraulic motors distorts signals and damages components; 2. Moisture in ATEX Zone 1 causes internal short circuits and chip burnout.

1. Install an EMI shield to isolate interference, complying with IEC 61000-4-2; 2. Seal terminals with waterproof glue and store in a dry cabinet (humidity ≤60%).

2

21003923 Incremental Encoder (EEX0G9DN1024HTL)

304 stainless steel shaft, aluminum housing, optical disk, copper cable, anti-corrosion coating

1. Shaft deformation from Top Drive vibration affects signal accuracy; 2. Oil mist and dust contaminate the optical disk, causing signal dropouts.

1. Mount with a shock-absorbing bracket (ISO 10816-3); 2. Clean the housing monthly with dry air and inspect the optical disk quarterly.

3

Voltage regulator AVR 450M CATC13

Aluminum shell, copper transformer, precision potentiometer, flame-retardant electronic components

1. Power grid voltage spikes during rig startup burn internal components; 2. Poor heat dissipation in 50℃ environments causes overheating.

1. Install a surge arrester to stabilize voltage (±5% rated), complying with IEC 60664-1; 2. Keep 10cm clearance around for air circulation, avoid direct sunlight.

4

140698-5 BARTEC ANALOG INPUT 8x

Flame-retardant plastic shell, gold-plated copper contacts, FR-4 board, anti-oxidation terminals

1. Loose wiring in vibrating Hydrarackers causes poor contact and measurement errors; 2. Nearby power cables cause signal interference.

1. Tighten terminals monthly (2-3 N·m) and apply anti-oxidation grease; 2. Route signal cables 30cm away from power cables (NEC 500).

5

140244-BSC BARTEC DIGITAL OUTPUT 16x

Aluminum shell, high-current chips, copper terminals, flame-retardant insulation

1. Faulty external actuators cause overcurrent and burn chips; 2. Offshore moisture corrodes terminals, increasing contact resistance.

1. Install current limiters per channel (IEC 60947-4-1); 2. Inspect terminals quarterly for corrosion and clean with anti-oxidation agent.

1

METER RPM 0-250  Part Number – 96218-3

Aluminum case, glass panel, copper connections, precision movement, anti-vibration pad

1. Gantry Crane vibration wears the movement, causing inaccurate readings; 2. Falling drilling debris damages the display panel.

1. Mount on a shock-absorbing base (ISO 10816-3); 2. Install a protective cover to shield from debris while maintaining visibility.

2

Temperature sensor TR34-B-TT-CLE150-1360100-ZZZ-FE5-ZZZ-ZZZ

Ni-Cr thermocouple, 316 stainless steel sheath, Teflon cable, brass thread

1. High-sulfur crude oil corrodes the sheath, damaging the thermocouple; 2. Cable breakage from excessive bending during maintenance.

1. Apply anti-corrosion coating quarterly (NACE MR0175); 2. Route cable with ≥15cm bending radius and secure with ties.

3

Temperature sensor TR34-B-TT-CLE150-1360100-ZZZ-FE5-ZZZ-ZZZ

Ni-Cr thermocouple, 316 stainless steel sheath, Teflon cable, brass thread

1. Long-term ≥150℃ exposure in hydraulic systems ages the thermocouple; 2. Vibration causes terminal contact loss and signal failure.

1. Use within ≤150℃ and monitor ambient temperature; 2. Tighten terminals monthly and apply anti-oxidation grease.

4

10548969-008 Pressure transmitter, 0-3000 psi

316L stainless steel sensor, aluminum housing, FKM seals, copper terminals

1. Accumulator overcharging (＞3000 psi) damages the sensor element; 2. Seal leakage allows moisture entry and corrosion.

1. Install an upstream relief valve (≤3000 psi, ASME B31.1); 2. Inspect seals quarterly and replace with genuine FKM parts.

1

162029 Valve Sequence

Brass body, 304 stainless steel spool, NBR seals, copper stem, zinc-plated bracket

1. Hydraulic fluid contamination (metal debris) jams the spool; 2. Long-term ＞3000 psi operation ages seals and causes leakage.

1. Filter fluid every 6 months (≤10μm, ISO 16232-11); 2. Replace seals annually with NBR parts compatible with hydraulic oil.

2

109858-1AN Cartridge Valve Relief for Top Drive

316 stainless steel cartridge, brass seat, PTFE rings, FKM seals

1. Frequent Top Drive pressure relief wears the cartridge; 2. Contamination jams the valve, causing pressure relief failure.

1. Maintain stable system pressure to reduce relief cycles; 2. Clean the cartridge quarterly with clean hydraulic fluid.

3

PROPORTIONAL VALVE A2H140/140A160B210/EA2/5S

Aluminum body, 316 stainless steel spool, precision solenoid, FKM seals, copper terminals

1. Power grid fluctuations burn the solenoid coil; 2. Fluid contamination sticks the spool, causing inaccurate flow control.

1. Use a voltage stabilizer (IEC 60664-1); 2. Install an upstream ≤10μm filter to keep fluid clean.

1

NON-SPARKING 3 PHASE 4 WIRE SOCKET 150GZ-4K | China exports

Aluminum bronze shell, copper contacts, silicone seals, anti-corrosion coating

1. Frequent plugging/unplugging wears contacts, causing poor conductivity; 2. Seal damage allows moisture/dust entry (violates ATEX).

1. Plug/unplug only when power is off (ATEX 94/9/EC); 2. Clean contacts monthly and replace seals annually for IP67 protection.

2

NON-SPARKING 3 PHASE 4 WIRE SOCKET 150GZ-4K

Aluminum bronze shell, copper contacts, silicone seals, anti-corrosion coating

1. Vibration causes loose connections and overheating; 2. Offshore saltwater corrodes the shell, reducing non-sparking performance.

1. Ensure full plug insertion and daily connection checks; 2. Apply anti-corrosion grease quarterly for offshore use.

3

NON-SPARKING 3 PHASE 5 WIRE PLUG 200YT-5J

Aluminum bronze shell, copper pins, EPDM seals, reinforced cable jacket

1. Low-light misalignment bends pins; 2. Cable jacket wear from friction with drill pipes exposes conductors.

1. Align pins carefully (use a flashlight) to avoid bending; 2. Use cable protectors at sharp edge contact points.

4

CB00001701 Power cable

Multi-strand copper conductors, PVC insulation, nylon sheath, steel armor, flame-retardant additives

1. Dragging on rough surfaces wears the sheath; 2. High-temperature equipment radiation ages insulation, causing short circuits.

1. Use cable trays to avoid ground dragging; 2. Route 50cm away from high-temperature equipment (IEC 60228).

5

CB00001157 Assembled coupling of cable 1

Brass body, copper terminals, EPDM seals, heat-shrinkable insulation

1. Vibration loosens terminals, causing overheating; 2. Seal leakage allows moisture entry and short circuits.

1. Tighten terminals to rated torque and check monthly; 2. Apply waterproof sealant and use heat-shrinkable tube for IP67 protection.

6

CB00001143 Wire Rope

Galvanized high-carbon steel wires, steel core, anti-rust coating, brass ferrule

1. Frequent Gantry Crane lifting bends cause wire fatigue; 2. Oilfield chemicals corrode wires, weakening strength.

1. Inspect weekly (replace if ≥3 broken strands/m, ISO 4309); 2. Apply anti-rust lubricant monthly to penetrate wires.

7

Pin Femal 21E6-571-6187-001-B1 For Johon Plug Exn16Yt1000A1K Explosion Proof

Brass pin, copper contacts, anti-oxidation plating, rubber insulation

1. ATEX Zone 2 moisture corrodes contacts; 2. Hasty maintenance bends pins, preventing connection.

1. Apply anti-oxidation grease to contacts before installation; 2. Insert gently with correct alignment to avoid bending.

1

41328 Jaw 4 1/2 – 6 5/8″ Lower Back Die Ret for Tool Joint Breaker for Top Drive

Heat-treated 45# carbon steel, chrome plating, high-hardness alloy insert, steel holes

1. Frequent tool joint clamping wears the jaw insert; 2. Misaligned tool joints cause structural deformation.

1. Adjust clamping force to tool size (API 7-1); 2. Replace insert when ≤2mm thick monthly.

2

205593 Die Retainer Lower Back

Heat-treated alloy steel, zinc plating, precision-machined surface, rubber buffer

1. Die friction wears the retainer during processing; 2. Oil/moisture causes corrosion and structural weakening.

1. Apply high-temperature lubricant before die installation; 2. Clean weekly and spray anti-corrosion annually.

3

Lower backing ring 1200688600

304 stainless steel, precision surfaces, NBR gasket

1. Hydraulic seal contact wears the ring; 2. Accumulator overcharging (＞6000 psi) causes deformation.

1. Align with seals for even pressure distribution; 2. Monitor pressure (ASME B31.1).

4

Guide ring 1300029401

POM, glass fiber reinforcement, lubricant-impregnated surface, stainless steel ring

1. Top Drive hydraulic piston friction wears the ring; 2. ＞80℃ fluid ages POM and causes cracking.

1. Reapply lubricant quarterly; 2. Maintain 0-80℃ operating temperature.

5

Die 5.5″ 1200689273

HSS, heat-treated carbon steel body, chrome plating, precision teeth

1. Pipe threading wears die teeth; 2. Prolonged use without cooling tempers HSS and reduces hardness.

1. Use cutting oil during threading; 2. Rest 10 minutes every 40 minutes to cool.

6

Bolt М16х60 1200689272

8.8-grade high-strength carbon steel, zinc plating, anti-rust coating, precision thread

1. Over-tightening damages threads during installation; 2. Oilfield moisture/chemicals cause corrosion.

1. Tighten to 45-50 N·m (ISO 898-1); 2. Apply anti-rust grease and inspect quarterly.

7

Bolt M16x40 1300013527

8.8-grade high-strength carbon steel, zinc plating, anti-rust coating, precision thread

1. Top Drive vibration causes fatigue fracture; 2. Offshore saltwater corrodes the bolt.

1. Replace annually (API 510); 2. Use stainless steel or anti-corrosion paint for offshore use.

8

00000631 Cotter Pin

304 stainless steel, high-tensile strength, anti-rust coating, precision bend

1. Drilling vibration causes fatigue breakage; 2. High humidity causes brittle corrosion.

1. Inspect weekly for cracks and replace; 2. Spray anti-rust in high-humidity areas.

9

Upper gland 1200688599

Heat-treated carbon steel, zinc plating, precision seal surface, rubber gasket

1. Packing contact wears the seal surface; 2. Uneven bolt tightening causes deformation.

1. Tighten bolts evenly (cross pattern) with torque wrench; 2. Polish scratches on seal surface quarterly.

10

Lower sealing packing 1200688606

Graphite-impregnated PTFE, aramid fiber, anti-wear additives, heat-resistant coating

1. Hydraulic piston friction wears the packing; 2. ＞120℃ exposure hardens packing and reduces sealing.

1. Apply high-temperature lubricant during installation; 2. Replace every 6 months or if leaking.

11

O-ring 85×3.55 1300100941

Fluororubber (FKM), high-temperature resistant, anti-oil corrosion, precision molding

1. Hydraulic fluid aging causes O-ring hardening and cracking; 2. Installation scratches damage the sealing surface.

1. Replace hydraulic fluid on schedule to avoid aging; 2. Use a tool to install gently, avoiding scratches.

1

20084603 Bladder Kit 15 gal. 6000 psi Accumulator Bottle / 15 Gallon 6000 Tank Storage Kit PSI

Butyl rubber bladder, NBR seals, stainless steel clamping ring, PTFE rings

1. Accumulator overcharging (＞6000 psi) ruptures the bladder; 2. Seal leakage causes excessive bladder expansion.

1. Monitor pressure daily (≤6000 psi, ASME VIII); 2. Replace bladder and seals annually with genuine parts.

2

Balancing cylinder HG-100/45-150×480-R/R

Heat-treated carbon steel body, 304 stainless steel piston rod, FKM seals, chrome plating

1. Drilling debris corrodes the piston rod; 2. Hydraulic pressure spikes damage seals and cause leakage.

1. Install a dust cover to protect the piston rod; 2. Inspect seals quarterly and replace with genuine FKM parts.

3

46847 Motor Orbit F/Spinning 500CCM F/Hydraulic System F/Hydralift Top Drive

Cast iron body, 304 stainless steel rotor, brass valve plate, NBR seals, precision bearings

1. Fluid contamination wears the rotor; 2. High-pressure impact damages the valve plate.

1. Filter fluid every 6 months (≤10μm); 2. Avoid ＞8-hour continuous full-load operation.

4

157852 Orbit Motor 540 CCM White RE

Aluminum body, 304 stainless steel rotor, brass valve plate, FKM seals, anti-wear bearings

1. High-pressure cycles wear seals; 2. Low/contaminated fluid causes bearing wear.

1. Inspect for leakage quarterly and replace seals; 2. Maintain clean, adequate hydraulic fluid levels daily.

1

51437 Joystick Left for Gantry Crane

Engineering plastic handle, aluminum base, copper contacts, spring return, rubber seal

1. Frequent Gantry Crane operation fatigues the return spring; 2. Repeated switching wears contacts.

1. Operate gently to reduce spring stress; 2. Clean contacts monthly and inspect the spring quarterly.

2

Joystick S50JCK  S50JCK-XI-20R1G-8457A– for hydraulic brake

Rubber-coated handle, aluminum base, precision potentiometer, copper terminals, damping pad

1. Brake control adjustments wear the potentiometer; 2. Outdoor moisture causes internal short circuits.

1. Adjust smoothly to reduce potentiometer wear; 2. Seal terminals and install a protective cover (IP65).

3

ESD emergency button CZ0201-P3 90 PU MSP

304 stainless steel button, plastic base, copper contacts, spring, explosion-proof shell

1. Infrequent use fatigues the reset spring; 2. ATEX Zone moisture corrodes contacts.

1. Test monthly (press/reset) to check performance; 2. Apply anti-oxidation grease to contacts and keep clean.

4

Handle 0900945 5130200343 BV8LB33DPA11-0ZP+0ZP-X

Aluminum handle, rubber grip, steel shaft, anti-rust coating

1. Frequent handling wears the rubber grip; 2. Oil/moisture corrodes the shaft and loosens the handle.

1. Replace the grip when worn; 2. Apply anti-rust grease to the shaft quarterly and tighten screws monthly.

5

56407 Initiator w/5m Cable Namur F/Hydralift Hydraracker

316 stainless steel body, copper cable, NBR seals, gold-plated contacts

1. Hydraracker movement drags and wears the cable; 2. Hydraulic system moisture corrodes contacts.

1. Use cable protectors and secure with ties; 2. Seal the body and cable connection to prevent moisture entry.

1

Fuse KTK-10, 10A 051712420181

Ceramic body, copper fuse link, tin-plated terminals, flame-retardant insulation

1. External equipment short circuits cause overcurrent burnout; 2. Terminal corrosion causes poor contact and overheating.

1. Replace only with 10A fuses (IEC 60269-1); 2. Inspect terminals quarterly and clean with anti-oxidation agent.

2

Braking resistor 200KW*1:2.3Ω*1 DZ48V4

Ni-Cr resistance wire, ceramic core, aluminum heat sink, copper terminals, heat-resistant insulation

1. Prolonged Top Drive braking (＞5 minutes) overheats the wire; 2. Vibration and thermal cycles break the wire.

1. Limit braking to ≤5 minutes per cycle; 2. Mount on a heat sink with 20cm clearance for airflow.

3

Thyristor PERT KP2300-24 2300A 2400V

Si thyristor chip, copper heat base, ceramic insulation, nickel-plated terminals

1. Power grid spikes (＞2400V) break the chip; 2. Poor heat dissipation (＞150℃) reduces lifespan.

1. Install a surge arrester (≤2400V, IEC 60664-1); 2. Use a heat sink with thermal grease (≤120℃ junction temp).

4

50392 Breaker Circuit 10A F/Power Distribution F/Hydralift Top Drive & HPU & Hydraracker & Platform Crane

Flame-retardant plastic shell, copper contacts, steel mechanism, thermal-magnetic trip unit

1. Frequent tripping wears contacts; 2. Three-phase voltage imbalance damages the trip unit.

1. Resolve overcurrent causes before resetting; 2. Check voltage balance monthly (NEC 110.3(B)).

5

51144 Power Supply 24vdc Fim-System (Pepperl+Fuchs) F/Hydralift Top Drive & Hydraracker & Pipehandler Gant

Aluminum shell, copper transformers, FR-4 circuit board, flame-retardant components, FKM seals

1. Power grid fluctuations (＞±10%) damage internal components; 2. Oilfield dust/moisture causes short circuits.

1. Use a voltage stabilizer to maintain 24V±5%; 2. Install in a dust-proof, waterproof cabinet (IP65).

1

PA5601322 Filter Element B15/25 F

Glass fiber filter media, aluminum alloy end caps, polyurethane seal, steel mesh support

1. Hydraulic fluid contamination clogs the filter, increasing pressure and damaging media; 2. Long-term use ages the seal, causing leakage.

1. Replace the element when differential pressure ＞0.5MPa; 2. Replace the seal annually with genuine polyurethane parts.

2

6380ZIR5 Liner 6″ Zirconia with Gasket for TPK-2200

Zirconia ceramic liner, 304 stainless steel gasket, high-temperature adhesive

1. TPK-2200 processing vibration causes ceramic cracking; 2. High-temperature operation (＞800℃) ages the adhesive.

1. Mount with high-temperature adhesive (≥1000℃ resistance); 2. Avoid sudden temperature changes during operation.

3

29955 Clevis Cylinder Remote IBOP

Heat-treated alloy steel, chrome plating, brass pin, NBR seal, anti-corrosion coating

1. Wellhead pressure cycles wear the clevis pin; 2. Downhole fluid corrosion damages the seal and causes leakage.

1. Inspect the pin weekly for wear and replace if ＞0.5mm; 2. Apply anti-corrosion coating quarterly (NACE MR0175).

4

93806-11 Crank for IBOP

High-strength carbon steel (40Cr), heat treatment, zinc plating, rubber grip

1. IBOP opening/closing torque causes crank fatigue; 2. Wellhead moisture corrodes the steel and loosens the grip.

1. Operate within rated torque (≤50 N·m); 2. Clean and spray anti-corrosion annually, replace grip when worn.

5

30173893 Crank Assembly

Alloy steel crankshaft, brass bushings, steel fasteners, anti-rust coating, rubber buffer

1. Continuous mechanical operation wears the bushings; 2. Vibration loosens fasteners and causes misalignment.

1. Apply lubricant to bushings monthly; 2. Tighten fasteners weekly and inspect alignment quarterly.

6

FLASHER COLOR EATON MEDC XB15B0240506YWBTPER

Engineering plastic shell, LED light source, copper terminals, EPDM seals, heat-resistant PCB

1. Outdoor drilling vibration damages the LED and PCB; 2. Moisture entry causes short circuits and terminal corrosion.

1. Mount with a shock-absorbing bracket; 2. Seal terminals with waterproof glue and keep the shell clean.

7

Projector NSSFMVMY400/220/50/M20/S886

Aluminum alloy housing, optical glass lens, copper electrical components, cooling fan, dust-proof seal

1. Oilfield dust clogs the cooling fan, causing overheating and bulb burnout; 2. Vibration damages the optical lens alignment.

1. Clean the fan and air vents monthly; 2. Mount on a stable surface and avoid vibration during operation.

Are all spare parts compatible with Hydralift Top Drive and Hydraracker?

Yes, all parts are engineered to match Hydralift Top Drive/Hydraracker, Tool Joint Breaker, and other specified equipment. We strictly follow original equipment specifications to ensure 100% compatibility, complying with ATEX and IEC standards for safe use.

How often should I replace the filter element (PA5601322) and why?

Replace the PA5601322 filter element when differential pressure exceeds 0.5MPa or every 6 months (whichever comes first). Clogged filters increase hydraulic system pressure, damaging pumps, valves, and motors—following ISO 16232 standards to extend equipment life.

What precautions should I take for non-sparking plugs/sockets in hazardous zones?

Non-sparking plugs/sockets (150GZ-4K, 200YT-5J) must be plugged/unplugged only when power is off (ATEX 94/9/EC). Clean contacts monthly, replace seals annually for IP67 waterproofing, and apply anti-corrosion grease for offshore use to maintain non-sparking performance.