Lubricating Pipeline Assembly Parts Catalog for BOMCO Drawworks

1

Copper Pipe 10X12/G93-1 ($24X2)

Red Copper T2; High thermal conductivity; Pressure resistance ≥ 10 MPa; Inner diameter: 20 mm; Wall thickness: 2 mm; Surface finish Ra ≤ 0.8 μm; Compliance with GB/T 18033-2007

1. Pipe blockage caused by long-term accumulation of oil sludge and impurities in lubricating oil; 2. Pipe wall corrosion due to moisture intrusion and chemical reactions with lubricating oil additives

1. Install a 20 μm high-precision filter at the inlet of the copper pipe; 2. Clean the copper pipe every 2000 working hours and replace it if corrosion pitting depth exceeds 0.3 mm

2

Copper Pipe ZLYQC850-9.4A-207 (*15X1.5)

Red Copper T2; Inner diameter: 12 mm; Wall thickness: 1.5 mm; Pressure resistance ≥ 12 MPa; Good ductility; Suitable for branch pipeline systems; Compliance with GB/T 18033-2007

1. Pipe bending deformation due to improper installation tension or collision; 2. Accelerated wear of pipe walls due to excessive lubricating oil flow velocity

1. Use a professional pipe bender during installation (bending radius ≥ 5 times the pipe diameter); 2. Control the lubricating oil flow velocity within 5 m/s

3

Copper Pipe ZLYQC850-9.4A-208 ($19X1.5)

Red Copper T2; Inner diameter: 16 mm; Wall thickness: 1.5 mm; Pressure resistance ≥ 10 MPa; Medium flow capacity; Suitable for main branch pipelines; Compliance with GB/T 18033-2007

1. Pipe wall thinning and leakage due to long-term high-pressure oil impact; 2. Surface oxidation and corrosion caused by harsh oilfield environmental conditions

1. Regularly check the pipe surface for oxidation spots and remove them with a soft cloth; 2. Monitor the lubricating system pressure (not exceeding 80% of the pipe's rated pressure)

4

Copper Pipe ZLYQC850-9.4A-209 (*15X1.5)

Red Copper T2; Same as ZLYQC850-9.4A-207; High interchangeability; Suitable for multi-point lubrication branch pipelines; Compliance with GB/T 18033-2007

1. Same as ZLYQC850-9.4A-207: installation collision deformation; 2. Pipe blockage due to improper cleaning of the lubrication circuit

1. Use protective sleeves during transportation and installation to avoid collision; 2. Flush the entire lubrication circuit before installing the new pipe

5

Copper Pipe ZLYQC850-9.4A-205 (^24X2)

Red Copper T2; Same as 10X12/G93-1 copper pipe; High pressure resistance; Suitable for main lubricating oil pipelines; Compliance with GB/T 18033-2007

1. Same as 10X12/G93-1: oil sludge blockage; 2. Pipe joint leakage due to improper connection with adapters

1. Replace lubricating oil regularly (every 2500 working hours) to reduce oil sludge generation; 2. Ensure the pipe and adapter are tightly fitted with thread sealant applied

6

Copper Pipe ZLYQC850-9.4A-201 (415X1.5)

Red Copper T2; Inner diameter: 12 mm; Wall thickness: 1.5 mm; Pressure resistance ≥ 12 MPa; High precision; Suitable for high-pressure lubrication points; Compliance with GB/T 18033-2007

1. Pipe wall fatigue damage due to long-term vibration of the drawworks; 2. Pipe blockage caused by metal particles entering the pipeline during equipment maintenance

1. Install vibration dampers at both ends of the copper pipe; 2. Cover the pipe port during maintenance to prevent metal particles from entering

7

Copper Pipe ZLYQC850-9.4A-202 (115X1.5)

Red Copper T2; Inner diameter: 12 mm; Wall thickness: 1.5 mm; Pressure resistance ≥ 10 MPa; Good flexibility; Suitable for short-distance lubrication pipelines; Compliance with GB/T 18033-2007

1. Pipe bending and cracking due to thermal expansion and contraction under extreme temperature changes; 2. Surface corrosion due to contact with corrosive media in the oilfield

1. Leave a reasonable thermal expansion gap during installation; 2. Apply anti-corrosion coating to the pipe surface (compatible with lubricating oil)

8

Copper Pipe ZLYQC850-9.4A-203 (119X1.5)

Red Copper T2; Inner diameter: 16 mm; Wall thickness: 1.5 mm; Pressure resistance ≥ 10 MPa; Medium flow capacity; Suitable for gear meshing lubrication pipelines; Compliance with GB/T 18033-2007

1. Pipe wall wear caused by long-term circulation of lubricating oil containing impurities; 2. Pipe deformation due to external impact during equipment movement

1. Regularly detect the cleanliness of lubricating oil (NAS 8 class or higher); 2. Install protective brackets for the pipe to avoid external impact

9

Copper Pipe ZLYQC850-9.4A-204 (410X1)

Red Copper T2; Inner diameter: 8 mm; Wall thickness: 1 mm; Pressure resistance ≥ 8 MPa; Small flow capacity; Suitable for precision lubrication points; Compliance with GB/T 18033-2007

1. Easy blockage due to small inner diameter and accumulation of tiny impurities; 2. Pipe breakage due to excessive installation torque

1. Install a 10 μm ultra-precision filter before the pipe; 2. Use a torque wrench to control the installation torque (≤ 15 N·m)

1

Rest Bend ZLYQC850-9.4A-206

Red Copper T2; Precision bending; Bending angle: 90°; Bending radius: 40 mm; Smooth inner wall (Ra ≤ 0.8 μm); Suitable for 24X2 copper pipes; Compliance with GB/T 12459-2017

1. Fatigue cracking at the bending part due to long-term vibration of the drawworks; 2. Blockage caused by oil sludge accumulation at the bend

1. Install a vibration absorber near the rest bend; 2. Clean the bend thoroughly during regular pipeline maintenance (every 2000 working hours)

2

Rest Bend 16X19/G92-1

Red Copper T2; Bending angle: 90°; Bending radius: 35 mm; Smooth inner wall; Suitable for 16X19 pipelines; High compatibility; Compliance with GB/T 12459-2017

1. Deformation of the bending part due to external impact during maintenance; 2. Corrosion of the outer surface due to moisture and dust in the oilfield environment

1. Use protective covers to shield the rest bend during maintenance; 2. Regularly wipe the surface with a dry cloth to remove dust and moisture

3

Rest Bend 12X15/G93-1

Red Copper T2; Bending angle: 90°; Bending radius: 30 mm; Suitable for 12X15 pipelines; Good ductility; Compliance with GB/T 12459-2017

1. Cracking at the bending part due to improper installation (excessive tension); 2. Oxidation of the inner wall leading to increased flow resistance

1. Avoid applying tension to the rest bend during pipeline installation; 2. Use antioxidant additives in the lubricating oil

4

Rest Bend 20X24/G93-1

Red Copper T2; Bending angle: 90°; Bending radius: 50 mm; High pressure resistance (≥ 10 MPa); Suitable for 20X24 main pipelines; Compliance with GB/T 12459-2017

1. Leakage at the joint with the copper pipe due to improper connection; 2. Fatigue damage due to long-term high-pressure oil impact

1. Ensure the joint is tightly fitted and apply thread sealant; 2. Monitor the lubricating system pressure to avoid overpressure operation

5

Rest Bend 20X2A/O93-1

Red Copper T2; Bending angle: 90°; Bending radius: 50 mm; Smooth inner wall; Suitable for 20X24 pipelines; High interchangeability; Compliance with GB/T 12459-2017

1. Same as 20X24/G93-1: joint leakage; 2. Surface corrosion due to contact with corrosive substances

1. Check the joint for leakage regularly (weekly); 2. Apply anti-corrosion coating to the outer surface

6

Rest Bend 8X10/093-1

Red Copper T2; Bending angle: 90°; Bending radius: 25 mm; Small inner diameter (8X10 mm); Suitable for precision lubrication pipelines; Compliance with GB/T 12459-2017

1. Easy blockage due to small inner diameter and accumulation of impurities; 2. Breakage at the bending part due to excessive installation torque

1. Install a 10 μm filter before the rest bend; 2. Use a professional installation tool to avoid excessive torque

1

Adapter ZLYQC850-9.4A-369

Brass H62; Precision thread processing (thread standard: Metric coarse thread); Sealing type: Cone seal; Pressure resistance ≥ 10 MPa; Compliance with GB/T 12459-2017

1. Thread wear and deformation caused by repeated assembly and disassembly; 2. Seal failure due to improper tightening torque

1. Use a torque wrench to control the tightening torque (≤ 45 N·m); 2. Replace the adapter if thread wear exceeds 0.1 mm

2

Adapter 12X15/G92-1

Brass H62; Thread size: 12X15 mm; Sealing type: O-ring seal; High sealing performance; Suitable for 12X15 pipelines; Compliance with ISO 8434-1

1. O-ring aging and wear due to long-term contact with high-temperature lubricating oil; 2. Corrosion of brass material due to moisture intrusion

1. Replace the O-ring every 3 months; 2. Keep the installation environment dry and clean

3

Adapter 16X19/G92-1

Brass H62; Thread size: 16X19 mm; Cone seal; Pressure resistance ≥ 10 MPa; Suitable for 16X19 pipelines; Compliance with ISO 8434-1

1. Seal cone wear caused by long-term high-pressure oil impact; 2. Thread loosening due to drawworks vibration

1. Apply thread locking adhesive during assembly; 2. Check the tightness of the adapter monthly

4

Adapter ZLYQC8B0-9AA-366-1

Brass H62; Customized thread for BOMCO drawworks; Sealing type: O-ring seal; High compatibility with BOMCO original components; Compliance with BOM-DW-2023-017

1. O-ring damage due to improper installation (scratching); 2. Thread corrosion caused by lubricating oil additives

1. Use a soft metal tool during installation to avoid scratching the O-ring; 2. Select lubricating oil that meets BOMCO specifications

5

Adapter ZLYQC850-9.4A-366-1

Brass H62; Same as ZLYQC8B0-9AA-366-1; High interchangeability; Suitable for connecting oil spray line assemblies; Compliance with BOM-DW-2023-017

1. Same as ZLYQC8B0-9AA-366-1: O-ring damage; 2. Joint leakage due to uneven tightening

1. Ensure uniform tightening torque during installation; 2. Inspect the joint for oil leakage after installation

6

Adapter ZLYQC850-9.4A-343

Brass H62; Precision thread processing; Pressure resistance ≥ 12 MPa; Suitable for high-pressure lubrication pipelines; Compliance with GB/T 12459-2017

1. Thread fatigue damage due to long-term high-pressure operation; 2. Surface corrosion due to harsh oilfield environment

1. Operate within the rated pressure range; 2. Apply anti-corrosion coating to the adapter surface

1

Oil Spray Line Assembly ZLYQC850-9.4B-303

Red Copper T2 (pipe) + Brass H62 (nozzle); Integrated assembly; Nozzle spray angle: 45°; Flow rate: 8-12 L/min; High spray precision; Compliance with BOM-DW-2023-017

1. Nozzle blockage caused by oil sludge and impurities in lubricating oil; 2. Pipe deformation due to long-term vibration

1. Clean the nozzle every 1500 working hours; 2. Install a vibration damper for the oil spray line assembly

2

Oil Spray Line Assembly ZLYQC850-9.4B-302

Red Copper T2 (pipe) + Brass H62 (nozzle); Same as ZLYQC850-9.4B-303; Spray angle: 60°; Suitable for gear meshing lubrication; Compliance with BOM-DW-2023-017

1. Nozzle wear caused by long-term high-velocity oil flow; 2. Joint leakage due to vibration

1. Replace the nozzle every 3000 working hours; 2. Check the joint tightness monthly and reapply sealant if necessary

3

Oil Jet ZLYQC805-6.4-210

Brass H62 (body) + Stainless Steel 304 (needle valve); Adjustable flow rate (5-20 L/min); Pressure resistance ≥ 8 MPa; Precision flow control; Compliance with API Spec 7K Clause 6.3

1. Needle valve wear caused by long-term use, leading to flow instability; 2. Blockage caused by impurities in lubricating oil

1. Install a 10 μm filter before the oil jet; 2. Calibrate the flow rate every 2000 working hours

4

Oil Separator ZLYQC850-9.4B-301 (CJQU9e)

Aluminum Alloy 6061 (shell) + Glass Fiber (filter element); Separation efficiency ≥ 95%; Working pressure: 0.1-1.0 MPa; Flow rate: ≤ 50 L/min; Compliance with BOM-DW-2023-017

1. Filter element blockage due to accumulation of impurities in lubricating oil; 2. Shell corrosion due to moisture intrusion

1. Replace the filter element every 3 months; 2. Drain the moisture in the oil separator weekly

5

Double Scale Pressure Gauge YTN-60-0.6

Iron (case) + Aluminum (dial) + Copper Alloy (sensor); Measuring range: 0-0.6 MPa; Accuracy class: 1.6; Double scale (MPa/psi); Compliance with GB/T 1226-2010

1. Dial fogging due to moisture intrusion into the gauge; 2. Sensor damage due to sudden pressure shock

1. Install a pressure relief valve to avoid sudden pressure shock; 2. Regularly check the gauge for fogging and replace the sealing ring if necessary