22 Feb 2026

IMK-1 GOOSENECK EXPLOSION PROOF MICROPHONE

Core Purpose & Applicable Equipment

These spare parts are specifically engineered for TDS-11SA, Wirth TPK-2200, HD Hyundai Infracore, Catwalk Machine, Hydraracker, Platform Crane, Pipehandler, Ringline HPU, and Sauer-Danfoss PVG 32 systems. Targeting oilfield procurement teams, maintenance technicians, and equipment operators, they solve part mismatch, unplanned downtime, and safety hazards in hazardous drilling environments, complying with ATEX, IEC, and API standards—focused on reliable production and supply.

Spare Parts Classification

1. Explosion-Proof Electrical Components (Microphones, Sockets, Plugs, Luminaires)

This category includes explosion-proof microphones, non-sparking plugs/sockets, and protected lighting—critical for safe operation in ATEX Zone 1/2. Faults cause communication failures, electrical hazards, and non-compliance. Designed for harsh drilling sites, they feature IP67 protection and anti-corrosion performance.

No.

Product Model

Material

Main Wear Causes

Precautions to Avoid Damage

1

IMK-1 GOOSENECK EXPLOSION PROOF MICROPHONE | SCR | AMLPP

Aluminum bronze explosion-proof shell, stainless steel gooseneck, ceramic microphone capsule, FKM seals, shielded cable

1. Drilling vibration fatigues the gooseneck, causing bending and audio distortion; 2. Moisture in hazardous zones seeps into the capsule, damaging internal circuits.

1. Adjust the gooseneck gently (avoid over-bending) and secure with a clamp; 2. Inspect seals monthly and reapply waterproof grease to maintain ATEX compliance.

2

IMK-1 GOOSENECK EXPLOSION PROOF MICROPHONE

Aluminum bronze explosion-proof shell, stainless steel gooseneck, ceramic microphone capsule, FKM seals, shielded cable

1. Dust and oil mist in drilling sites clog the microphone grille, reducing audio quality; 2. Cable wear from friction with drill pipes exposes conductors.

1. Clean the grille weekly with compressed dry air; 2. Use cable protectors at contact points to prevent sheath damage.

3

NON-SPARKING 3 PHASE 5 WIRE SOCKET 150YZ-5K

Aluminum bronze shell, copper contacts, EPDM seals, reinforced insulation, anti-corrosion coating

1. Frequent plugging/unplugging wears contacts, leading to poor conductivity and overheating; 2. Offshore saltwater corrodes the shell, reducing non-sparking performance.

1. Plug/unplug only when power is cut off (ATEX 94/9/EC); 2. Apply anti-corrosion coating quarterly for offshore applications.

4

NON SPARKING 2 PHASE 3 WIRE PLUG 15YZ-3k

Aluminum bronze plug body, copper pins, silicone seals, heat-resistant insulation, anti-oxidation plating

1. Misalignment during insertion bends pins, preventing proper connection; 2. High ambient temperature (60℃) ages insulation, increasing short-circuit risk.

1. Align pins carefully before insertion (use a flashlight in low-light areas); 2. Mount away from high-temperature equipment (maintain 30cm clearance).

5

NON-SPARKING 3 PHASE 5 WIRE PLUG 100GZ-5K

Aluminum bronze shell, copper pins, FKM seals, reinforced cable jacket, anti-corrosion plating

1. Vibration from drilling equipment loosens the plug, causing intermittent power supply; 2. Moisture seepage damages internal contacts (violates ATEX standards).

1. Ensure full insertion and secure with the locking mechanism; 2. Inspect the seal monthly and replace if cracked or worn.

6

NON-SPARKING 3 PHASE 4 WIRE SOCKET 60GZ-4K

Aluminum bronze shell, copper contacts, EPDM seals, flame-retardant insulation, anti-rust coating

1. Dust accumulation in the socket causes contact resistance and overheating; 2. Improper cleaning damages internal contacts.

1. Clean the socket monthly with a dry brush (avoid liquid cleaners); 2. Cover with a dust cap when not in use.

7

NON-SPARKING 3 PHASE 5 WIRE PLUG 100YT-5J

Aluminum bronze plug body, copper pins, silicone seals, heat-resistant insulation, anti-oxidation coating

1. Cable torsion during use breaks internal conductors; 2. Chemical exposure in oilfields corrodes pins, reducing conductivity.

1. Avoid twisting the cable when moving equipment; 2. Wipe pins with anti-oxidation cloth quarterly.

8

EATON Ex Protected HID Lighting Luminaire nVMVS2MC155S00

Aluminum alloy housing, tempered glass lens, HID bulb, copper electrical components, FKM seals

1. Drilling debris impacts the lens, causing cracks and water seepage; 2. Poor heat dissipation (80℃) shortens bulb lifespan.

1. Install a protective grille over the lens; 2. Ensure the heat sink is clean and unobstructed for proper airflow.

2. Electrical Control Components (Amplifiers, Controllers, Encoder Cards, Rheostats)

This category includes amplifiers, main controllers, valve controller cards, and encoder cards—core for signal processing and system control. Faults cause equipment misoperation and downtime. Compliant with IEC 61000, they feature anti-interference and high precision for TDS-11SA, Hydraracker, and Hyundai systems.

No.

Product Model

Material

Main Wear Causes

Precautions to Avoid Damage

1

Amplifier BHY-25 MTV2600/883

FR-4 circuit board, copper terminals, aluminum heat sink, precision chips, anti-static insulation

1. Electromagnetic interference (EMI) from nearby hydraulic motors distorts signals; 2. Overvoltage from power grid spikes burns internal chips.

1. Install an EMI shield to isolate interference (complying with IEC 61000-4-2); 2. Connect a surge arrester to stabilize input voltage.

2

main controller 21QC-32133 HD Hyundai Infracore

Aluminum alloy housing, FR-4 circuit board, high-performance CPU, gold-plated contacts, heat-resistant components

1. Dust accumulation in the housing causes overheating and CPU failure; 2. Loose wiring from vibration leads to signal loss.

1. Clean the housing and cooling fan monthly; 2. Tighten wiring terminals quarterly (torque: 2-3 N·m).

3

80005 Valve Controller Card 24 Vdc Ex for Hydraracker

Flame-retardant plastic shell, FR-4 circuit board, copper terminals, precision resistors, anti-oxidation coating

1. Moisture in Hydraracker systems seeps into the card, causing short circuits; 2. Voltage fluctuations (±10%) damage control circuits.

1. Install in a waterproof cabinet (IP65) and inspect seals monthly; 2. Use a 24V DC stabilizer to maintain stable power supply.

4

Encoder card for drive 0000-9642-05

FR-4 circuit board, high-precision encoder chip, copper terminals, anti-static coating, aluminum heat spreader

1. Drive vibration damages the encoder chip, causing signal errors; 2. Static electricity from maintenance operations burns components.

1. Mount with a shock-absorbing bracket (ISO 10816-3); 2. Ground yourself before touching the card to discharge static.

5

RHEOSTAT 200 OHM 10% 90 DEG. 0506-0003-00

Ceramic core, nickel-chromium resistance wire, brass terminals, aluminum handle, anti-oxidation coating

1. Frequent adjustment wears the resistance wire, changing resistance value; 2. Dust accumulation causes poor contact between the wiper and wire.

1. Adjust the handle smoothly (avoid sudden movements); 2. Clean the ceramic core and wiper monthly with compressed dry air.

3. Sensors & Protection Components (Surge Suppressors, Pressure Switches, Fuses)

Sensors and protection components safeguard equipment from overcurrent, overvoltage, and pressure anomalies. Faults cause equipment burnout and safety risks. Compliant with IEC 60269 and API 8, they feature high accuracy (±0.5% FS) and durability for harsh drilling environments.

No.

Product Model

Material

Main Wear Causes

Precautions to Avoid Damage

1

Surge suppressor 0000-6935-09 TDS-11SA

Aluminum housing, zinc oxide varistors, copper terminals, flame-retardant insulation, silicone seals

1. Repeated power surges (1kV) wear varistors, reducing protection capability; 2. Moisture in TDS-11SA systems causes internal short circuits.

1. Inspect monthly for surge events and replace if varistors are discolored; 2. Mount in a dry, dust-free area (humidity ≤60%).

2

Explosion-proof pressure switch PXA4GE-BCFBFC-1TAZZZZ-1ZZ(120Bar)

316L stainless steel body, brass contacts, FKM seals, ceramic pressure sensor, explosion-proof shell

1. Pressure spikes (120Bar) damage the sensor diaphragm; 2. High-sulfur crude oil corrodes the body (violates NACE MR0175).

1. Install an upstream relief valve (≤120Bar, ASME B31.1); 2. Apply anti-corrosion coating quarterly for sour service.

3

Explosion-proof pressure switch 1400035558

316 stainless steel body, copper contacts, EPDM seals, precision pressure diaphragm, anti-corrosion coating

1. Vibration from drilling equipment causes contact bounce, leading to false signals; 2. Seal leakage allows moisture entry, damaging internal components.

1. Mount with a shock-absorbing bracket; 2. Inspect seals quarterly and replace with genuine EPDM parts.

4

Fuse KTK-4, 4A 051712420242

Ceramic body, copper fuse link, tin-plated terminals, flame-retardant insulation, anti-oxidation coating

1. External short circuits cause overcurrent burnout; 2. Terminal corrosion increases contact resistance, leading to overheating.

1. Replace only with 4A fuses (complying with IEC 60269-1); 2. Clean terminals monthly with anti-oxidation agent.

5

Fuse KTK-2, 2A 051712420129

Ceramic body, copper fuse link, tin-plated terminals, flame-retardant insulation, anti-oxidation coating

1. Power supply fluctuations (overvoltage) burn the fuse link; 2. Dust accumulation in the fuse holder causes poor contact.

1. Use a voltage stabilizer to prevent overvoltage; 2. Clean the fuse holder quarterly with compressed dry air.

4. Valves & Valve Components (Bypass Valves, Thermostatic Valves, Solenoids, Seats)

Valves and their components control fluid flow and pressure in hydraulic/pneumatic systems. Faults cause leakage, system inefficiency, and downtime. Manufactured to ISO 6402 and API 8, they resist up to 350Bar and corrosion, ideal for Ringline HPU, Wirth TPK-2200, and Hydraracker systems.

No.

Product Model

Material

Main Wear Causes

Precautions to Avoid Damage

1

Bypass valve BDBPM22-350-G24/L15-Z724

316 stainless steel body, brass spool, FKM seals, copper solenoid, precision-machined surfaces

1. Hydraulic fluid contamination (metal debris) jams the spool; 2. Long-term operation at 350Bar damages the valve body.

1. Filter hydraulic fluid every 6 months (≤10μm, ISO 16232-11); 2. Monitor system pressure to ensure it stays ≤350Bar.

2

95552 Valve 1-1/2″ Thermostatic Controlled for Ringline HPU

Brass body, stainless steel thermostatic element, NBR seals, copper connections, anti-corrosion coating

1. Thermostatic element wear causes inaccurate temperature control; 2. Scale buildup in Ringline HPU clogs the valve, reducing flow.

1. Calibrate the thermostatic element annually (complying with ISO 7308); 2. Flush the valve quarterly to remove scale.

3

Solenoid valve SR561-RN38D

Aluminum body, 304 stainless steel spool, FKM seals, copper solenoid coil, precision springs

1. Power supply fluctuations burn the solenoid coil; 2. Moisture entry causes coil corrosion and short circuits.

1. Use a stabilized power supply (±5% rated voltage); 2. Seal the valve body and electrical connections to prevent moisture entry.

4

HOERBIGER Valve P8 385RF-NG-SPT63B PS11048-630A01

316L stainless steel body, brass seat, FKM seals, precision valve stem, anti-corrosion coating

1. High-pressure fluid flow wears the valve seat, causing leakage; 2. Vibration loosens the valve stem, reducing control accuracy.

1. Inspect the seat quarterly for wear and replace if necessary; 2. Tighten the valve stem locknut monthly (torque: 5-6 N·m).

5

157B4218 PVEO On/Off  EEX Rated Electrical Coil for Sauer-Danfoss PVG 32 Valves Hirschmann Connection

Copper wire coil, aluminum bobbin, FKM insulation, brass terminals, anti-oxidation coating

1. Overheating from prolonged energization (8 hours) ages the insulation; 2. Vibration from PVG 32 valves breaks coil wires.

1. Avoid prolonged energization (limit to ≤6 hours continuously); 2. Mount with a shock-absorbing pad to reduce vibration.

6

51621200 Seat for Valve series 04 API 8 with O-rings for Wirth TPK-2200

HSS seat, 304 stainless steel O-rings, brass retainer, anti-wear coating, high-temperature adhesive

1. Valve operation wear damages the seat surface; 2. High-temperature fluid (120℃) ages the O-rings, causing leakage.

1. Replace the seat when wear exceeds 0.3mm; 2. Use FKM O-rings compatible with high-temperature fluids (≥150℃).

7

164072 Valve NG6 Ex

Aluminum body, 316 stainless steel spool, FKM seals, copper terminals, explosion-proof shell

1. Fluid contamination jams the spool, causing valve failure; 2. Moisture in hazardous zones damages the explosion-proof seal.

1. Install an upstream filter (≤10μm) to keep fluid clean; 2. Inspect the explosion-proof seal monthly and replace if damaged.

8

Assembly double-sided safety valve block 1200687920

316 stainless steel valve block, brass safety valves, FKM seals, steel fasteners, anti-corrosion coating

1. Pressure spikes damage the safety valve diaphragms; 2. Loose fasteners cause leakage and pressure loss.

1. Calibrate safety valves annually (complying with ASME VIII); 2. Tighten fasteners quarterly with a torque wrench.

5. Hydraulic Components (Pumps, Motors, Filters, Seal Kits)

Hydraulic components provide power and fluid purification for drilling equipment. Faults cause system failure and equipment immobility. Manufactured to ISO 4401 and DIN 24338, they resist high pressure and corrosion, ideal for Catwalk Machine, Hydraracker, and hydraulic systems.

No.

Product Model

Material

Main Wear Causes

Precautions to Avoid Damage

1

Gear pump S-N-P-3-N-N-/-022-L-N-07-SA-P1-E8-E6-NN-N-N-/-NNN-N-N

Cast iron pump body, 304 stainless steel gears, brass bearings, FKM seals, precision-machined surfaces

1. Hydraulic fluid contamination wears gears and bearings; 2. Low fluid levels cause cavitation, damaging the pump body.

1. Maintain clean hydraulic fluid (replace every 12 months); 2. Check fluid levels daily and top up with compatible oil.

2

CA140-140 hydraulic motor SA0VHC-02-15

Aluminum motor body, 304 stainless steel rotor, brass valve plate, FKM seals, precision bearings

1. High-pressure impact damages the valve plate; 2. Fluid contamination wears the rotor and bearings.

1. Avoid sudden pressure changes in the hydraulic system; 2. Filter fluid every 6 months (≤10μm).

3

Return oil filter RFB-400×10-M-CR

Carbon steel filter housing, glass fiber filter element, FKM seals, brass connections, anti-corrosion coating

1. Contaminated return oil clogs the filter element, increasing pressure drop; 2. Seal leakage allows unfiltered oil to bypass the filter.

1. Replace the filter element when pressure drop exceeds 0.3MPa; 2. Inspect seals quarterly and replace with genuine FKM parts.

4

64780 Seal Kit for Catwalk Machine

FKM seals, NBR O-rings, PTFE gaskets, stainless steel retainers, anti-wear additives

1. Catwalk Machine movement wears seals; 2. Dust and debris in the environment damage seal surfaces.

1. Clean seal grooves thoroughly before installation; 2. Apply high-temperature lubricant to seals during assembly.

5

Piston pump K2L025CPC16NNNNN3C2NSA6NAAANNNNNN

Cast iron pump body, 316 stainless steel pistons, brass cylinder block, FKM seals, precision springs

1. Fluid contamination wears pistons and cylinder block; 2. High-temperature fluid (80℃) ages seals and causes leakage.

1. Use clean hydraulic fluid (ISO VG 46); 2. Maintain system temperature ≤80℃ and inspect seals monthly.

6

Oil suction filter 1300155705

Aluminum filter housing, stainless steel filter screen, FKM seals, brass connections, anti-rust coating

1. Contaminated oil clogs the filter screen, reducing suction flow; 2. Low oil levels cause cavitation, damaging the filter.

1. Clean the filter screen weekly with compressed dry air; 2. Maintain oil levels above the minimum mark at all times.

7

95003 Seal Kit for Control Valve

FKM seals, PTFE backup rings, NBR O-rings, brass retainers, high-temperature adhesive

1. Valve operation wear damages seals; 2. Chemical exposure in oilfields degrades seal material.

1. Replace seals every 6 months or if leakage occurs; 2. Choose seals compatible with the hydraulic fluid used.

6. Mechanical Components (Fasteners, Bushings, Bearings, Glands, Dies)

Mechanical components ensure equipment structure stability and smooth operation. Faults cause structural looseness and movement inaccuracies. Manufactured to ISO 898 and DIN 931, they have high hardness (HRC 55-60) and wear resistance, ideal for drilling equipment alignment and tool processing.

No.

Product Model

Material

Main Wear Causes

Precautions to Avoid Damage

1

Bolt 1300013654

8.8-grade high-strength carbon steel, zinc plating, anti-rust coating, precision thread, brass washer

1. Over-tightening during installation damages threads; 2. Oilfield moisture and chemicals cause corrosion.

1. Tighten to rated torque (40-45 N·m, ISO 898-1); 2. Apply anti-rust grease and inspect quarterly for corrosion.

2

Die 5.5″ 1200689275

HSS die body, heat-treated carbon steel, chrome plating, precision teeth, anti-wear coating

1. Pipe threading wear damages die teeth; 2. Lack of cutting oil causes overheating and tooth tempering.

1. Use cutting oil during threading to reduce friction; 2. Replace the die when teeth are worn or chipped.

3

81628 Bushing Sleeve 1.0  X 1.25 X 1.125 Cylinder Alignment Guide Dolly

Bronze bushing, steel sleeve, anti-wear coating, lubricant-impregnated surface, anti-rust plating

1. Cylinder movement wears the bushing inner surface; 2. Dust and debris cause friction and accelerated wear.

1. Apply lubricant monthly to the bushing surface; 2. Clean the bushing and cylinder surface weekly to remove debris.

4

Upper gland cover 1200688611

Heat-treated carbon steel, zinc plating, precision seal surface, rubber gasket, steel fasteners

1. Seal contact wears the gland surface; 2. Uneven bolt tightening causes deformation.

1. Tighten bolts evenly (cross pattern) with a torque wrench; 2. Polish scratches on the seal surface quarterly.

5

Gasket ring 1200688603

PTFE gasket, 304 stainless steel ring, high-temperature adhesive, anti-wear additives

1. High-pressure fluid compresses the gasket, causing permanent deformation; 2. High temperature (150℃) ages the PTFE.

1. Replace the gasket if compression exceeds 10% of original thickness; 2. Use within ≤150℃ operating temperature.

6

17880 Slide Bearing Self Lubricating with Flange

Bronze bearing body, PTFE self-lubricating layer, steel flange, anti-corrosion coating, precision-machined surfaces

1. Reciprocating movement wears the PTFE layer; 2. Moisture and chemicals corrode the bronze body.

1. Inspect the PTFE layer quarterly and replace if worn through; 2. Apply anti-corrosion coating annually for offshore use.

7. Control Devices (Joysticks, Push Buttons, Solenoids, Relays)

Control devices enable manual operation and system activation. Faults cause misoperation and equipment downtime. Designed for Hydraracker, Catwalk Machine, and Platform Crane, they are IP65 waterproof and anti-vibration, complying with IEC 60947 standards for safe drilling use.

No.

Product Model

Material

Main Wear Causes

Precautions to Avoid Damage

1

Joystick D-74211 Leingarten PW1012935-010

Rubber-coated handle, aluminum base, copper contacts, spring return, EPDM seals, precision potentiometer

1. Frequent operation fatigues the return spring; 2. Vibration from equipment causes potentiometer wear and signal errors.

1. Operate the joystick smoothly to reduce spring stress; 2. Mount with a shock-absorbing bracket and inspect the potentiometer quarterly.

2

SWITCH PUSH BUTTON Part No – 87708-02

304 stainless steel button, plastic base, copper contacts, spring, FKM seals, anti-oxidation coating

1. Frequent pressing wears the spring and contacts; 2. Moisture entry causes contact corrosion and short circuits.

1. Press the button gently and evenly; 2. Inspect seals monthly and clean contacts with anti-oxidation agent quarterly.

3

67701 Solenoid (Coil) -20 Deg

Copper wire coil, aluminum bobbin, cold-resistant insulation, brass terminals, anti-oxidation coating

1. Low-temperature environments (-20℃) crack the insulation; 2. Power supply fluctuations burn the coil.

1. Ensure operating temperature ≥-20℃ (use heating tape if needed); 2. Use a stabilized power supply to prevent overvoltage.

4

20098 Contactor Relay Coil 24Vdc for Catwalk Machine & Platform Crane & Pipehandler

Copper wire coil, aluminum bobbin, flame-retardant insulation, brass terminals, anti-oxidation coating

1. Prolonged energization causes overheating and insulation aging; 2. Vibration from equipment breaks coil wires.

1. Avoid prolonged energization (limit to ≤4 hours continuously); 2. Mount with a shock-absorbing pad and secure wiring tightly.

8. Cables & Connectors (Control Cables, Amphenol Connectors, Cable Couplings)

Cables and connectors transmit power and signals between equipment components. Faults cause power loss and signal interference. Compliant with NEC 500 and IEC 60228, they are flame-retardant, anti-corrosion, and anti-vibration, ideal for harsh drilling site布线.

No.

Product Model

Material

Main Wear Causes

Precautions to Avoid Damage

1

DWDL700302053J 60-Wire 53-Meter Control Cable

Multi-strand copper conductors, PVC insulation, nylon sheath, steel armor, flame-retardant additives, anti-static coating

1. Dragging on rough surfaces wears the sheath; 2. Sharp bends (10× cable diameter) break internal conductors.

1. Use cable trays to avoid ground dragging; 2. Maintain a bending radius ≥10× cable diameter during installation.

2

Connector Amphenol C016 30H006 110 10 код C16-1-3104-001N

Brass connector body, gold-plated copper contacts, EPDM seals, aluminum shell, anti-corrosion coating

1. Vibration loosens the connector, causing poor contact; 2. Moisture and dust entry damage internal contacts.

1. Secure the connector with the locking mechanism and check monthly; 2. Clean contacts monthly and replace seals annually.

3

CB00001705 BRS power without fixation male

Brass male connector, copper contacts, EPDM seals, anti-oxidation coating, flame-retardant insulation

1. Frequent plugging/unplugging wears contacts; 2. Chemical exposure in oilfields corrodes the connector body.

1. Plug/unplug only when power is off; 2. Apply anti-corrosion coating quarterly and clean contacts monthly.

4

CB00001155 Assembled coupling of cable 2

Brass coupling body, copper terminals, EPDM seals, heat-shrinkable insulation, steel clamping ring

1. Vibration loosens terminals, causing overheating; 2. Seal leakage allows moisture entry and short circuits.

1. Tighten terminals to rated torque and check monthly; 2. Apply waterproof sealant and use heat-shrinkable tube for IP67 protection.

9. Measuring Instruments & Lighting Components (Electric Meters, Signal Lamps, LED Lamps)

Measuring instruments and lighting components monitor system parameters and provide visibility. Faults cause inaccurate readings and low visibility hazards. Compliant with IEC 61557 and ATEX, they feature high accuracy and durability for drilling site monitoring and lighting.

No.

Product Model

Material

Main Wear Causes

Precautions to Avoid Damage

1

Electric meter WB1850B35 RS485 50 Hz

Aluminum alloy housing, glass panel, copper terminals, precision measuring components, anti-interference circuit

1. Power supply fluctuations damage measuring components; 2. Dust accumulation in the housing causes overheating.

1. Use a voltage stabilizer to maintain stable power; 2. Clean the housing and terminals monthly with compressed dry air.

2

LAMP EX SIGNAL COMPONENT RED CZ0202 LR 701

Aluminum explosion-proof shell, red LED bulb, copper terminals, FKM seals, heat-resistant glass

1. Drilling vibration damages the LED bulb; 2. Moisture entry causes short circuits and terminal corrosion.

1. Mount with a shock-absorbing bracket; 2. Inspect seals monthly and replace if cracked or worn.

3

LAMP LED HRFT-E 240A

Aluminum housing, high-brightness LED chip, copper terminals, EPDM seals, tempered glass lens

1. High ambient temperature (60℃) shortens LED lifespan; 2. Dust accumulation on the lens reduces brightness.

1. Mount away from high-temperature equipment; 2. Clean the lens weekly with a dry cloth to remove dust.

On-Site Fault Maintenance Cases

Case 1: Hydraulic Gear Pump Failure

A drilling site reported a malfunction in the gear pump (S-N-P-3-N-N-/-022-L-N-07-SA-P1-E8-E6-NN-N-N-/-NNN-N-N), causing insufficient hydraulic pressure. Inspection found hydraulic fluid contamination (metal debris) had worn the stainless steel gears and brass bearings—violating ISO 16232-11 fluid cleanliness standards. Replacing the pump, filtering the hydraulic system, and changing the fluid resolved the issue, restoring system pressure.

Case 2: Explosion-Proof Pressure Switch False Signals

The explosion-proof pressure switch (1400035558) on a Wirth TPK-2200 was sending false pressure signals, triggering unnecessary shutdowns. Troubleshooting revealed vibration from the drilling equipment caused contact bounce. Mounting the switch with a shock-absorbing bracket (complying with ISO 10816-3) and tightening the connections eliminated the issue, ensuring accurate pressure monitoring.

FAQ

Question

Answer

Are these spare parts compatible with TDS-11SA and Wirth TPK-2200 systems?

Yes, all parts are engineered to match TDS-11SA, Wirth TPK-2200, HD Hyundai Infracore, and other specified equipment. We strictly follow original equipment specifications and API/ATEX standards to ensure 100% compatibility and safe operation.

How often should I replace the return oil filter (RFB-400×10-M-CR) and why?

Replace the filter element when the pressure drop exceeds 0.3MPa or every 6 months (whichever comes first). A clogged filter increases system pressure, damaging pumps and valves—following ISO 4401 standards to extend hydraulic system life.

What precautions are needed for non-sparking plugs/sockets in offshore drilling sites?

Non-sparking plugs/sockets (150YZ-5K, 100GZ-5K, etc.) require quarterly anti-corrosion coating to resist saltwater damage. Always plug/unplug with power off (ATEX 94/9/EC), inspect seals monthly, and use dust caps when not in use to maintain explosion-proof performance.

Procurement Guide

This procurement guide is tailored for oilfield procurement teams, integrating the technical characteristics of the aforementioned spare parts and compliance requirements, to help teams achieve efficient, safe, and cost-effective procurement, avoid part mismatch risks, and ensure the continuous and stable operation of drilling equipment. The guide strictly adheres to ATEX, IEC, API, and relevant international standards, and is applicable to the procurement of all spare parts listed in this document.

1. Procurement Principles

The core of spare parts procurement lies in balancing "quality compliance, cost control, and supply timeliness", and the following three principles must be followed throughout the procurement process:

 Compliance Priority Principle: All purchased spare parts must meet the corresponding international standards and equipment specifications. For example, explosion-proof electrical components must comply with ATEX Zone 1/2 requirements, hydraulic components must meet ISO 4401 and DIN 24338 standards, and pressure-related components must conform to API 8 and NACE MR0175 (for sour service). Procurement teams must require suppliers to provide formal compliance certificates (such as ATEX certification, IEC test reports) to avoid non-compliant products entering the site and causing safety hazards.

 Quality Consistency Principle: Spare parts must be consistent with the original equipment parts in terms of material, precision, and performance. For key components (such as main controllers, piston pumps, and explosion-proof pressure switches), it is recommended to purchase genuine parts or certified replacement parts from qualified suppliers to prevent equipment damage, operation failure, or shortened service life caused by inferior parts. For example, the seal kits must use FKM, NBR, or PTFE materials specified in the product parameters to ensure corrosion resistance and high-pressure resistance.

 Cost-Efficiency Principle: On the premise of ensuring quality and compliance, reasonably control procurement costs. For conventional consumables (such as fuses, gaskets, and filter elements), batch procurement can be carried out to obtain preferential prices; for high-value key components (such as hydraulic motors, encoder cards), conduct multi-supplier comparison, focus on product durability and after-sales service, and avoid excessive cost input caused by frequent replacement. At the same time, reserve appropriate safety stock according to equipment usage frequency and spare part delivery cycle to reduce unplanned downtime losses.

2. Procurement Process

The procurement process is divided into 6 key links, forming a closed-loop management from demand confirmation to after-sales follow-up, ensuring the standardization and efficiency of procurement work:

2.1 Demand Collection and Confirmation

First, coordinate with maintenance technicians and equipment operators to collect spare part demand information, including product model, specification, quantity, and urgency. It is crucial to confirm the model accuracy—for example, when purchasing a solenoid valve, clearly distinguish between SR561-RN38D and 157B4218 (for Sauer-Danfoss PVG 32 valves) to avoid model confusion. For worn parts, it is recommended to provide photos of the original parts and key parameters (such as material, pressure rating, and voltage) to further ensure that the purchased parts match the equipment.

2.2 Supplier Qualification Review

Establish a qualified supplier list and conduct strict qualification review before procurement, including: supplier's production qualification, certification of compliance with international standards (ATEX, IEC, API), production capacity, after-sales service level, and industry reputation. For suppliers of explosion-proof components and key hydraulic/electrical components, on-site inspection can be carried out if necessary to verify their production process and quality control system. It is strictly prohibited to cooperate with unqualified suppliers to avoid quality risks.

2.3 Quotation Comparison and Supplier Selection

Send procurement inquiries to at least 3 qualified suppliers, clearly specifying the product model, quantity, quality requirements, delivery time, and after-sales service commitments. Compare quotations comprehensively, not only focusing on the unit price, but also considering factors such as delivery cycle, payment terms, and after-sales guarantee. For high-value or critical spare parts, sign a detailed procurement contract with the selected supplier, clarifying the quality standards, liability for breach of contract, and after-sales service content (such as warranty period, repair response time).

2.4 Order Placement and Delivery Tracking

After confirming the supplier, issue a formal purchase order, clearly marking all key information to avoid disputes. Track the production and delivery progress of spare parts in real time, especially for urgent spare parts (such as those used to resolve equipment downtime), maintain close communication with suppliers to ensure timely delivery. For offshore drilling sites, pay attention to the transportation mode and packaging protection of spare parts to prevent damage during transportation (such as corrosion of metal components, damage to electrical component seals).

2.5 Inspection and Acceptance

After the spare parts arrive at the site, organize maintenance technicians and quality inspectors to conduct joint inspection and acceptance, including three aspects: ① Appearance inspection: check whether the product is intact, whether the packaging is intact, and whether there is corrosion, damage, or deformation; ② Parameter verification: confirm that the product model, specification, material, and other parameters are consistent with the purchase order and equipment requirements; ③ Compliance inspection: check whether the compliance certificates (such as ATEX certification, test reports) are complete and valid. Unqualified products must be returned or replaced in a timely manner according to the procurement contract.

2.6 Warehousing Management and After-Sales Follow-Up

Qualified spare parts shall be warehoused in categories, and the warehousing environment shall be controlled according to the characteristics of the spare parts: for electrical components, store in a dry, dust-free warehouse (humidity ≤60℃) to avoid moisture; for hydraulic components and seals, store in a cool and ventilated place to prevent aging caused by high temperature; for explosion-proof components, avoid collision and damage to the explosion-proof shell. Establish a warehousing management system, mark the product model, purchase date, and expiration date (for consumables), and implement first-in-first-out. After the spare parts are put into use, follow up on their operation status, collect feedback from maintenance personnel, and evaluate the quality and performance of the spare parts to provide a basis for subsequent procurement.

3. Key Procurement Notes

 Model Accuracy: Many spare parts have similar models but different specifications (such as fuses KTK-4 (4A) and KTK-2 (2A), non-sparking plugs 100GZ-5K and 100YT-5J), and wrong procurement will lead to part mismatch and equipment failure. It is recommended to verify the model with the original equipment manual or supplier before procurement.

 Compliance with Special Environment Requirements: For offshore drilling sites, spare parts must have strong anti-corrosion performance (such as aluminum bronze shell, anti-corrosion coating) to resist saltwater erosion; for high-temperature, high-pressure, or explosive environments, strictly follow the corresponding standard requirements to ensure that the spare parts can adapt to the on-site working conditions.

 Safety Stock Reserve: According to the usage frequency and delivery cycle of spare parts, reserve appropriate safety stock. For example, consumables such as filter elements, seals, and fuses should reserve a 1-3 month usage amount; for key components such as hydraulic pumps and main controllers, reserve 1-2 pieces to avoid unplanned downtime caused by insufficient spare parts.

 After-Sales Service Guarantee: When purchasing high-value or complex spare parts (such as encoder cards, hydraulic motors), require suppliers to provide perfect after-sales service, including technical support, on-site installation guidance, and warranty service (general warranty period is 6-12 months). Clarify the after-sales response time (preferably within 24 hours) to ensure that problems can be solved in a timely manner during use.

 Supplier Cooperation Management: Establish long-term cooperative relations with qualified suppliers to obtain better price preferences and delivery guarantees. Regularly evaluate the performance of suppliers (including product quality, delivery timeliness, and after-sales service), update the qualified supplier list, and eliminate suppliers with poor performance.

4. Procurement Contact and Support

For further clarification on spare part models, supplier recommendation, or procurement process guidance, please contact the professional procurement support team. We will provide technical consultation and procurement assistance based on your specific equipment type and on-site needs to help you complete the procurement work efficiently and safely.

Note: This procurement guide is applicable to all spare parts listed in this document. With the update of equipment models and international standards, the guide will be revised and improved in a timely manner. Please refer to the latest version for procurement work.

 

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