Core Application & Target User Demand
All spare parts listed are exclusively compatible with Sichuan Honghua Petroleum Equipment’s JC series drawworks, including JC-70D, JC50DB, JC50, JC40DB, JC90, JC70DB, JC40, JC90DB, JC70D, and JC40D models. These drawworks are core equipment for onshore oil and gas drilling, shale gas development, and geological exploration projects. Targeting drilling contractors, oilfield maintenance teams, and energy project operators, the parts address critical demands—covering bearings, clutches, seals, hydraulic components, electrical parts, and transmission chains—to minimize unplanned downtime, ensure operational safety in harsh drilling environments, and comply with national and international standards such as GB/T, HG, JB, and ISO specifications for petroleum equipment components.
Product Overview & Functional Description
This parts portfolio integrates full-system components for Honghua JC series drawworks, encompassing precision bearings (SKF and standard-compliant models), air/hydraulic clutches (LT series), sealing elements (oil seals, O-rings, combined washers), hydraulic valves (flow regulating, overflow, solenoid valves), gear pumps, pressure gauges, transmission chains (double-row, six-row, four-row), structural fasteners (bolts, nuts, pins), and brake system parts (disc brakes, brake pads, piston rods). Each component is engineered to match the drawworks’ operating parameters: bearings ensure stable power transmission for drum and input shafts; clutches control torque transfer with high responsiveness; sealing parts prevent fluid leakage in high-pressure systems; and transmission chains maintain reliable power transfer under heavy loads, supporting the drawworks’ core function of hoisting drill strings and casing.
Structural Characteristics
1. OEM Compatibility: All parts adhere to Honghua’s original design specifications and comply with relevant standards (GB/T288-94, HG4-692-67, GB3452.1-82), ensuring direct interchangeability with factory components without modification. 2. Wear-Resistant Design: Bearings adopt high-strength materials such as GCr15 and 42CrMo, with CC/W33/C3 configurations for enhanced load capacity and fatigue resistance; sealing elements use nitrile rubber and fluorine rubber to withstand high pressure, oil corrosion, and temperature fluctuations. 3. Systematic Integration: Components are categorized by functional systems (transmission, hydraulic, brake, sealing), facilitating quick on-site identification and replacement, reducing maintenance labor costs. 4. Explosion-Proof & Safety Compliance: Electrical components (explosion-proof solenoid valves, pressure gauges) meet EX explosion-proof standards, suitable for Zone 1 and 2 hazardous areas in oilfields.
Applicable Working Conditions
These parts are designed for the extreme operating conditions of onshore oil and gas drilling, including: 1. Harsh Climatic Environments: Resistant to high temperature (up to 65℃), low temperature (-25℃), humidity, sand dust, and corrosive media. 2. High-Load & Vibration Scenarios: Bearings and chains withstand continuous heavy loads (up to the drawworks’ rated hoisting capacity) and vibration from drilling operations; hydraulic components tolerate working pressures up to 25MPa. 3. Hazardous Zones: Explosion-proof parts comply with IECEx and ATEX standards, ensuring safe operation in flammable gas-rich environments. 4.Long-Term Continuous Operation: Components are tested for 10,000+ hours of continuous operation, matching the JC series drawworks’ high-duty cycle requirements in oilfield drilling.
Maintenance & Care Recommendations
1. Regular Inspection Schedules: Check bearings (per GB/T288-94) every 600 operating hours for clearance, lubrication, and wear; inspect oil seals (HG4-692-67) monthly for cracks, deformation, or oil leakage. 2. Lubrication Management: Use NLGI 2 extreme pressure lithium grease for bearings and transmission chains; hydraulic systems adopt ISO VG46 hydraulic oil; replace lubricants and filters (primary/secondary oil filters) per the drawworks’ maintenance manual. 3. Sealing System Maintenance: Replace O-rings (GB3452.1-82) and combined washers (JB982-77) after 3 disassembly cycles; apply 609 sealant to mating surfaces to enhance sealing performance. 4. Clutch & Brake Maintenance: Inspect friction pads of LT series clutches every 800 hours; adjust brake caliper clearance (per PS80 hydraulic disc brake specifications) to ensure braking responsiveness. 5. Storage Precautions: Store parts in a dry, temperature-controlled warehouse (5-25℃); protect hydraulic fittings and valves with dust caps to prevent contamination; avoid direct sunlight on rubber components to prevent aging.
JC-70D drawworks spare parts list
1 GB/T288-94 Bearing |
No:22230/W33/C3 |
Φ150×Φ270×73 |
Input shaft |
2 GB/T288-94 Bearing |
No:22338CA/W33/C3 |
Φ190×Φ400×132 |
Transmission shaft |
3 GB283-64 Bearing |
No:23048/W33/C3 |
Φ240×Φ360×56 |
Transmission shaft |
4 GB283-64 Bearing |
No:32148 |
Φ240×Φ360×56 |
Transmission shaft, Drum |
shaft |
5 GB283-64 Bearing |
No:32140 |
Φ200×Φ310×51 |
Transmission shaft, Drum |
shaft |
6 GB283-64 Bearing |
No:322348 |
Φ170×Φ310×52 |
Bailing Drum shaft |
7 GB/T288-94 Bearing |
No:22234C/W33/C3 |
Φ170×Φ310×86 |
Bailing Drum shaft |
8 GB/T288-94 Bearing |
No:22230C/W33/C3 |
Φ150×Φ270×73 |
Bailing drum shaft |
9 GB/T288-94 Bearing |
No:22244CA/W33/C3 |
Φ220×Φ400×108 |
Drum shaft |
10 GB/T288-94 Bearing |
No:22240CA/W33/C3 |
Φ200×Φ360×98 |
Drum shaft |
11 GB283-64 Bearing |
No:32240 |
Φ200×Φ360×58 |
Drum shaft |
12 LT1068/305T clutch |
13 LT965/305T clutch |
14 LT700/135 clutch |
15 T14-002.00 LT500/125 clutch |
16 HG4-692-67 Oil seal 170×200×16 |
17 GB3452.1-82 O-RING Φ12.5×2.65 |
18 HG4-692-67 Oil seal PD250×290×18 |
19 JJ982-7767 Combined washer 36 |
20 L-63B Flow regulating valve |
21 Y-63B Overflow valve |
22 CB-100 Gear Pump |
23 YN60-1 |
Shockproof pressure |
gauge(0-1.6Mpa) |
24 |
MJU-250X180 |
F |
Oil suction filter |
25 G1/8 Pressure switch Imported |
26 GB/T288-94 Bearing3509 |
27 2-HA-2 |
Three position four way |
air guide valve |
Imported |
28 397.2234 Air treatment dual parts Imported |
29 2-HA-2Z |
Three position four way |
air guide valve (reset) |
Imported |
30 CD7 G1/4 Push button valve Imported |
31 ND10 Quick release valve Imported |
32 Y-60ZT |
Pressure gauge |
(0~1.0MP) |
Imported |
33 2-HA-3 Three way switch for shift Imported |
34 2-HA-1 |
Two position Three way |
switch |
Imported |
35 2-HA-1R |
Two position Three way |
switch |
Imported |
36 ND7 G1/4 |
Three position Three way |
electromagnetic valve |
Imported |
37 220VAC |
Explosion proof |
electromagnetic valve |
Imported |
38 K23JK-F40 air control reversing valve |
39 K23JQ-F40 air control reversing valve |
40 ND7 |
Two position Three way |
reversing valve |
Imported |
41 ND12 |
Two position Three way |
reversing valve |
Imported |
42 ND5 Shuttle valve Imported |
43 FP-L6 O-matic valve Imported |
44 ND12 Quick release valve Imported |
45 QF518 Post rod valve Imported |
46 ND7 |
Two position Three way |
air control valve |
Imported |
47 |
Φ105×30 three way air |
cylinder |
48 QGA50X25-J air cylinder of rear flange |
49 ND7 Flow regulating valve Imported |
50 ND5 Double press valve Imported |
JC-70D drawworks transmission chain list |
1 GB1243.1-83 |
12A-2 chain |
(Double row) |
84 4.8 |
2 GB3638-83 |
24S-6 chain |
(1-1/2" six row ) |
136 174 |
3 GB3638-83 |
24S-6 chain |
(1-1/2" six row ) |
120 153.6 |
4 GB3638-83 |
32S-4 chain |
(2" four row ) |
114 226 |
5 GB3638-83 |
32S-4 chain |
(2" four row ) |
90 179.2 |
HH DRAWWORKS PARTS LIST:
DRAWWORKS JC90, JC70, JC50, JC40, JC90DB, JC70DB, JC50DB,JC40DB, JC90D,
JC70D, JC50D, JC40D
HH HONGHUA 50DB Drawworks Parts list
Drawworks frameJC055.01.0008-055-01-00
Drum shaft assemblyJC055.02.0008-055-02-00
Guard, disk brakeJC055.03.0008-055-03-00
Nameplate, 1JC055.0408-055-04
Nameplate, 2JC055.0508-055-05
Screw, M10×40GB/T819-1985B0819-10-040-05
Lube nameplateJC055.0608-055-06
Kick back rollerDSQ-01.0008-055-10
Reducer, gearZJ50DBS-01-00W004-029-01-000
Rope socketKS002.0108-055-12
Bolt, U type, M20KS002.0208-055-13
Nut,M20GB/T6170-86B6170-20-22
Shock absorption deviceJC055.07.0008-055-07-00
Clutch drumJC023.50.0008-023-50-00
Washer,30GB/T93-87B0093-30-59
Bolt, M30×130GB/T5782-86B5782-30-130-07
Nut, M30GB/T6170-86B6170-30-22
Assistant drive deviceJC044.05.0008-044-05-00
Adjusting shims,δ0.5JC023.0308-023-03
Adjusting shims,δ0.25JC023.0108-023-01
Adjusting shims,δ0.35JC023.0208-023-02
Nut,M36GB/T6170-86B6170-36-22
Bolt,M36×160GB/T5782-86B5782-36-160-07
Washer, 36GB/T93-87B0093-36-59
Adjusting shims,δ0.25JC023.0908-023-09
Adjusting shims,δ0.35JC023.1008-023-10
Adjusting shims,δ0.5JC023.1108-023-11
Motor, leftYJ23F4-000-000WW015-028-01-000
Motor, rightYJ23F3-000-000WW015-028-02-000
Hydraulic disk brakePS80W005-038-01-000
Support, disk brakeJC055.09.0008-055-09-00
Bolt,M12×25GB/T5783-86B5783-12-025-07
Washer, 12GB/T93-87B0093-12-59
Oil, air , water system, drawworksJC055.08.0008-055-08-00
Guard, clutchJC032.50.0008-032-50-00
Guard, couplingJC032.60.0008-032-60-00
Nut,M12GB/T6170-86B6170-12-22
Bolt,M12×40GB/T5783-86B5783-12-040-07
Washer,:12GB/T93-97B0093-12-59
rope fixing seatHHKS04.0108-023-12
Drill Line guide rollerPSQ502.0035-502-00
Cover plate, shaft endJC055.02.01.0008-055-02-01-00
ShaftJC055.02.0208-055-02-02
Brake discJC055.02.0308-055-02-03
Key,40×40×105JC055.02.0408-055-02-04
Hub, disk brakeJC055.02.0508-055-02-05
Key,×50×340JC055.02.0608-055-02-06
Spacer, Φ258×Φ280×90JC055.02.0708-055-02-07
ShimJC055.02.0808-055-02-08
Spacer,Φ260×Φ280×100JC055.02.0908-055-02-09
Key, 50×50×250JC055.02.1008-055-02-10
Spacer,Φ260×Φ280×129.5JC055.02.1108-055-02-11
Bearing housing coverJC055.02.1208-055-02-12
ShimJC055.02.1308-055-02-13
Bearing housingJC055.02.1408-055-02-14
Spacer,Φ260×Φ280×80JC055.02.1508-055-02-15
End plateJC055.02.16.0008-055-02-16-00
DrumJC032.20.10.0008-032-20-10-00
Grease fitting, M10×1GB1152-1989B1152-10-01
Bolt, M20×60GB/T32.1-1988B0321-20-060-07
Steel wire, Φ208-055-02-17
Bearing, SKF23148CASKFSKF23148CA
Bolt, M16×50GB/T5783-1986B5783-16-050-07
Washer, 16GB/T93-1987B0093-16-59
Oil seal, B280×320×20GB/T13871-1992B13871-280-320-20
Bearing, SKF23052CASKFSKF23052CA
Pin 4×36GB/T91-1986B0091-040-036-62
Nut, M20GB/T6178-1986B6178-20-22
Washer, 20GB/T93-1987B0093-20-59
Bolt, M20×90GB/T31.1-1988B0311-20-090-07
Bolt,M30×160GB/T5782-1986B5782-30-160-07
Washer, 30GB/T97.1-1985B0971-30-32
Nut, M30GB/T6178-1986B6178-30-22
Pin,6.3×50GB/T91-1986B0091-063-050-62
Bolt,M16×50GB/T5783-1986B5783-16-050-07
Washer, 16GB/T93-1987B0093-16-59
SupportJC055.07.01.0008-055-07-01-00
Support seatJC055.07.02.0008-055-07-02-00
Spring sleeveJC055.07.03.0008-055-07-03-00
Disc spring, B125GB/T1972-92B1972-B125
BlockJC055.07.0408-055-07-04
GuardJC055.07.05.0008-055-07-05-00
Nut, M56GB/T6172-86B6172-56-22
ShimJC055.07.0608-055-07-06
MandrilJC055.07.0708-055-07-07
Support frameJC055.07.08.0008-055-07-08-00
Pin, 6.3×65GB/T91-86B0091-063-065-64
PinJC055.07.0908-055-07-09
Nut, M36GB/T6180-86B6180-36-22
Liner, 1JC055.07.1008-055-07-10
Liner, 2JC055.07.1108-055-07-11
Support 2JC055.07.12.0008-055-07-12-00
Motor, 45KWM2JA225M4AW027-028-01-000
Reducer, K167K167-B-270°-B3W006-029-01-000
Rotor sealQF51508-044-05-03
Tube adapter08-044-05-04
Clutch drive flangeJC023.20.0108-023-20-01
Shaft end coverJC023.20.0208-023-20-02
Bolt, M16×35GB 32.1-88B0321-16-035-07
Clutch, LT500/250T08-044-05-05
Steel wire, Φ208-044-05-06
Quick release valveKPJ-L1508-044-05-07
Nut, A10GB5647-85B5647-010
Pipe sleeve, 10GB5646-85B5646-010
Bolt, M16×80GB5782-86B5782-16-08-0-07
Nut, M16GB6170-86B6170-16-22
Washer, 16GB93-87B0093-16-59
Copper pipe, Φ10×1 l≈36008-044-05-08
Clutch drumJC023.50.0108-023-50-01
Bolt, M20×80GB27-88B0027-20-08-0-07
Nut, M20GB/T6170-86B6170-20-22
Washer, 20GB/T93-87B0093-20-59
Drum drive flangeJC023.50.0208-023-50-02
Pressure gauge, Φ60(0~1MPa)M14X1Y-6008-055-08-01
Filter, second, NPT1″ELY-0008-055-08-02
Elbow, NPT1″08-055-08-03
Pressing Rubber pipe, NPT1″08-055-08-04
Oil pumpKCB83.308-055-08-05
Ball vale, NPT1″08-055-08-06
Filter, first NPT1″CLY-0008-055-08-07
Check valve, S20A1 (NPT1)08-055-08-08
Filter cap, 3″08-055-08-09
Tee, NPT1″08-055-08-10
Hose, NPT1″-100008-055-08-11
Bushing, NPT1 1/2″-1″08-055-08-12
Joint, elastic, Φ8008-055-08-13
Joint, inside, NPT1″08-055-08-14
Joint, active, NPT1″08-055-08-15
Hose, NPT1″-60008-055-08-16
Hose, NPT1″-120008-055-08-17
oil pump service kit08-055-08-18
coupling for gear oil pump KCB18.3-83.3-00208-055-08-19
shock absorption rod for gear oil pump08-055-08-20
ex-proof electricity contact pressure gauge08-055-08-21
oil pump motorW032-028-13-000
Pipeline, hydraulic power unit-baffle plate13ⅡNPT3/8″-70008-055-16-01
Joint, NPT3/8″-NPT1/4″08-055-16-02
Pipeline, Baffle plate-work clamp8-ⅠNPT1/4″-490008-055-16-03
Safety clampPS80-1BW005-038-01-001
Pipeline, safety clamp-safety clamp8ⅠNPT1/4″-60008-055-16-05
Pipeline, safety clamp-safety clamp8ⅠNPT1/4″-115008-055-16-06
Quick couplerH3-62.63.65.66m08-055-16-07
Tee joint, clampsZY002.0808-055-16-08
Pipeline, work clamp-work clamp8ⅠNPT1/4″-65008-055-16-09
Frame, half, disk brakeJC055.09.0008-055-09-01-00
Working clampPS80-1KW005-038-01-002
Quick couplerH2-62.63.65m.66m08-055-16-11
Elbow, right angleZY002.0308-055-16-12
Pipeline, baffle plate-safety clamp8ⅠNPT1/4″-250008-055-16-13
Pipeline, baffle plate-left safety clamp8ⅠNPT1/4″08-055-16-14
Brake padW005-038-01-003
Bottom plateJC055.09.0208-055-09-02
Washer, 30GB/T93-87B0093-30-59
Bolt,M30×65GB/T5783-1986B5783-30-065-07
Bolt,M30×110GB/T5782-1986B5782-30-110-07
Adjusting back blockJC055.09.0308-055-09-03
Piston rodBG75B-1W005-038-01-004
Wiper seal d70BG75B-2W005-038-01-005
End cover, frontBG75B-3W005-038-01-006
Wear ring 10×2.5×226.5BG75B-4W005-038-01-007
Screw, M12x30BG75B-5W005-038-01-008
Spring washer, 12BG75B-6W005-038-01-009
O ring 71×3.55BG75B-8W005-038-01-010
Seal ring CKS0700BG75B-9W005-038-01-011
O ring 160X5.3BG75B-7W005-038-01-012
Retainer CKW1500BG75B-10W005-038-01-013
Wear ring 10X2.5X462BG75B-11W005-038-01-014
O ring 140X3.55BG75B-12W005-038-01-015
Locking nutBG75B-13W005-038-01-016
Dish springBG75B-14W005-038-01-017
Cylinder linerBG75B-15W005-038-01-018
Setting NutBG75B-16W005-038-01-019
KeyBG75B-17W005-038-01-020
RetainerBG75B-18W005-038-01-021
Screw, M12x25BG75B-19W005-038-01-022
Grease fitting 45° M10x1BG75B-20W005-038-01-023
Crown barBG75B-24W005-038-01-024
Grease fitting, M10x1BG75B-26W005-038-01-025
Oscillating bearingBG75B-25W005-038-01-026
Pin B8x40BG75B-21W005-038-01-027
Filter diskBG75B-22W005-038-01-028
Breather valveBG75B-23W005-038-01-029
Kit for spring replacementW005-038-01-054
SpringW005-038-01-017
O ring 71×3.55W005-038-01-010
Seal ring CKS0700W005-038-01-011
O ring 160X5.3W005-038-01-012
Retainer CKW1500W005-038-01-013
O ring 140X3.55W005-038-01-015
Seal Kit for BG75B Brake CaliperW005-038-01-058
Seal Kit for KG80 Brake CaliperW005-038-01-055
Self-Seal Quick Release Couplings H2-62,63, 65M, 66M (set of 4
couplings)W005-038-01-056
Copper bolt (for brake block PS80 (W005-038-01-003) fixing)W005-038-01-057
Copper sleeve I Z×01.01.02W005-038-01-059
Copper sleeve II H×01.01.02W005-038-01-060
Wear plate PS80W005-038-01-061
Retainer for bearing 80W005-038-01-062
Retainer for bearing 40W005-038-01-063
Retainer for bearing 30W005-038-01-064
Piston rod KG80-1W005-038-01-030
Wiper seal d70 KG80-2W005-038-01-031
Breather valve KG80-3W005-038-01-032
Filter disk KG80-4W005-038-01-033
Front end cover KG80-5W005-038-01-034
Screw, M12x30 KG80-6W005-038-01-035
Spring washer 12 KG80-7W005-038-01-036
Wear ring 10×2.5×235 KG80-8W005-038-01-037
Spring KG80-9W005-038-01-038
Stop ring KG80-10W005-038-01-039
Cylinder liner KG80-11W005-038-01-040
Locking nut KG80-12W005-038-01-041
Adjusting nut KG80-13W005-038-01-042
O ring 132×3.55 KG80-14W005-038-01-043
Wear ring 10X2.5X448 KG80-15W005-038-01-044
Retainer CKW1400 KG80-16W005-038-01-045
Key KG80-17W005-038-01-046
Retainer KG80-18W005-038-01-047
Screw, M12x25 KG80-19W005-038-01-048
Grease fitting, 45° M10x1 KG80-20W005-038-01-049
Crown bar KG80-21W005-038-01-050
Oil cup, M10x1 KG80-23W005-038-01-051
Oscillating bearing KG80-22W005-038-01-052
Cylindrical pin KG80-24W005-038-01-053
BladderLT500/250T08-044-05-05-1
Friction padLT500/250T08-044-05-05-2
A. Spares for Draw works Model:JC50DB
Fine oil filterGLYW-160X50
Primary oil filterGLYW-160×30
BalloonLT500/250T clutch
Rubber hose25I-1150C
Rubber hose32I-1200C
Rubber hose32I-1900C
Rope retainer/kick back rollerDSQ-01.00
Press rubber hose26711-10-10×1T10×600
Rubber hose26711-06-05×1T05×700
Toggle valveFP-L6A
Hydraulic pump for DW disk brakeA10VSO 10DR/52R- PPA14NOO
Gear type oil pump (2.2 Kw)KCB 83.3
Coupling for KCB 83.3 gear oil pump
KICK BACK ROLLER DSQ-01.00
SECONDRY FILTER,F/1000HP,HH27.5,CHINESE DRAWWORKSCLYW-160*30
PRIMARY OIL FILTERCLYW-160*50
GUAGE PRESSURERADIAL,F/1000HP,HH 27.5,CHINESE DRAWWORKSY-60
HH HONGHUA JC50 DRAWWORKS SPARE PARTS LIST
JC50 DRAWWORKS CHAIN
MODEL
160-2X64
140-4X60
140-4X70
160-3X86
160-3X104
JC50 Drawworks oil pump belt
Model
A1400
JC50 drawworks bearing
Bearing No.
Bearing No:22234GB/T288-94
Φ170×Φ310×86
Bearing No: NU1032GB/T283-94
Φ160×Φ240×38
Bearing No:24032CGB/T288-94
Φ160×Φ240×80
Bearing No: NU1040GB/T283-94
Φ200×Φ310×51
Bearing No:23040CGB/T288-94
Φ200×Φ310×82
Bearing No: 23140CGB/T288-94
Φ200×Φ340×112
Bearing No:22240CGB/T288-94
Φ200×Φ360×98
Bearing No:22244CGB/T288-94
Φ200×Φ400×108
Bearing No:N240GB/T283-94
Φ200×Φ360×58
JC50 Drawworks oil seal
Oil sealPart No.
260x300x20GB/T13871-92
240x280x18HG4-692-67
190x230x18HG4-692-67
180x220x16HG4-692-67
150x180x16HG4-692-67
JC50 Drawworks spare parts
Part NamePart No.
O Ring 25×2.65
Mild steel boardJC501.05.04
Oil Cup M10X1
Mild steel board
Steel wire φ3
Lock washerJC501.03.26
Lock washerJC501.04.16
R3/8〃Inner Jiont
HH HONGHUA JC40DB DRAWWORKS SPARE PARTS LIST
NameNamePart No.
Drawworks frameJC026.01.00
Drum AssemblyJC026.02.00
Assitance drive deviceJC026.03.00
Friction wheel assemblyJC026.04.00
Friction wheel assemblyJC026.04.00
Coupling guardⅠJC026.05.00
Coupling guardⅡJC026.06.00
Clutch GuardJC026.07.00
Oi inlet pipelineⅠJC026.08.00
Oi inlet pipelineⅡJC026.09.00
Oil outlet pipeJC026.10.00
Brake GuardJC026.12.00
Drum guard (Left)JC026.14.00
LabelJC026.15
Name plateJC026.16
Lubrication PlateJC026.17
Drum guard (right)JC026.18.00
Guard 1160X660X5JC026.19
Shaft head coverJC026.20
Rope guardDSQ-01.00
Lubrication pumpKCB55
A otor
B Motor
Hydraulic disc breakHXPS
Gear BoxZJ40DBS-J-00
Bolt M3X10GB/T5783-86
Bolt M10X25GB/T5781-86
countersunk head screw M10X25GB/T819-85
Bolt M12X30GB/T5781-86
Bolt M12X60GB/T5781-86
Bolt M30X140GB/T5783-86
Bolt M36X140GB/T5782-86
Bolt M36×200GB5782-86
Gasket 12GB/T93-87
Gasket 30GB/T93-87
Gasket 36GB/T93-87
Nut M10GB/T41-86
Nut M12GB/T41-86
Nut M30GB/T6170-86
Nut M36GB/T6170-86
BEARING LIST
Bearning No.Bearing Size
23044φ220×φ340×90
23048φ240×φ360×92
1207φ35×φ72×17
22322CC/W33(SKF)φ110×φ240×80
GB/T272-93φ170×φ310×110
/23234CA/W33
GB/T272-93φ240×φ360×92
/23048CA/W33
GB/T272-93φ140×φ250×88
/23228CA/W33
GB/T272-93φ140×φ225×68
/23128CA/W33
Recommend spare parts list
Part Name.Part No.
ClutchLT500/250T
Air guideQF515
Grease Gun
Air guide hose
Green shell paper gasket360×φ438
Green shell paper gasketφ340×φ438
Fine wool felt ring φ284×φ260X10
Fine wool felt ringφ244×φ220X10
Drawworks easy-wear parts:
JB1885-77(A) 25I-1850 |
HG4-692-67 PD100X130X12 |
HG4-692-67 PD50X70X12 |
GB3452.1-82 90X5.3 |
JB1885-77 16I |
GB3452.1-82 15X2.65 |
LBZ-160BS |
GB1235-76 50X3.1 |
GB1235-76 30X3.1 |
GB 1235-76 45X3.1 |
UQl-E250x400FP |
ZYJ10-3 |
JB1885-77 25I |
JB982-77 48 |
Rcl 1/2” |
YN-60(0-1.6MPa) |
MG30G1.2 |
C-M60x2 |
G3 |
22344CC/W33/C3 |
NU2228CM |
QJ228N2MA |
22252CC/W33 |
QKPJ-1/2 |
6-S |
LFR-3/4-D-BM-MAXY-A |
Rcl |
FP-L6 |
On-Site Fault Maintenance Cases
Case 1: Bearing Failure in JC50DB Drawworks Drum Shaft
A JC50DB drawworks in a Xinjiang oilfield experienced abnormal vibration and overheating in the drum shaft. Inspection revealed damage to the 22240C bearing (Φ200×Φ360×98) due to insufficient lubrication and axial displacement exceeding 0.2mm. Replacing the bearing with a GB/T288-94 compliant unit, realigning the shaft with a dial indicator, and refilling with NLGI 2 grease resolved the issue, extending bearing service life by 70% and avoiding unplanned downtime.
Case 2: Hydraulic Leakage in JC-70D Brake System
During drilling operations in a Shandong oilfield, the JC-70D drawworks’ hydraulic disc brake system leaked. Root cause was worn O-rings (71×3.55) and damaged oil seals (PD250×290×18) complying with HG4-692-67. Replacing the seals with genuine parts, applying sealant to mating surfaces, and flushing the hydraulic system restored pressure stability, ensuring reliable braking performance.
Case 3: Clutch Malfunction in JC40DB Drawworks
A JC40DB drawworks’ LT500/250T clutch failed to engage, causing hoisting interruptions. Testing showed worn friction pads and a damaged bladder. Replacing the friction pads, bladder, and inspecting the air control valve (QF515) resolved the issue. Following maintenance protocols for clutch air pressure adjustment ensured smooth torque transfer, reducing downtime by 10 hours.
Case 4: Transmission Chain Breakage in JC70D Drawworks
A JC70D drawworks’ 24S-6 six-row chain (GB3638-83) broke during heavy hoisting. Root cause was insufficient lubrication and wear from sand dust contamination. Replacing the chain with a genuine GB3638-83 compliant unit, cleaning the chain drive mechanism, and establishing a weekly lubrication schedule (using extreme pressure grease) prevented recurrence, extending chain service life by 50%.
FAQ
No. | Questions | Answers |
1 | Are these parts compatible with non-Honghua JC series drawworks? | No. These parts are tailored to Sichuan Honghua’s JC series design parameters. Non-Honghua drawworks may have dimensional differences; contact us for customized part matching to avoid compatibility issues. |
2 | What is the service life of the LT500/250T clutch friction pads under continuous operation? | Under normal operating conditions and regular inspection (every 800 hours), friction pads last 2,000-2,500 operating hours. Harsh sand dust environments may reduce service life, requiring more frequent checks. |
3 | Do the bearings comply with international standards for oilfield equipment? | Yes. All bearings comply with GB/T288-94, GB/T283-94, and ISO 3408 standards. SKF bearings (e.g., 23148CA) meet global oilfield equipment requirements for load capacity and durability. |
4 | How to select the correct oil seal for different JC series models? | Oil seals are model-specific: JC50DB uses 260x300x20 (GB/T13871-92) and 240x280x18 (HG4-692-67), while JC-70D uses PD250×290×18 (HG4-692-67). Refer to the model’s parts manual or contact us for precise matching. |
5 | Can I obtain maintenance guidance for installing these parts on-site? | Yes. We provide detailed installation specifications (compliant with GB/T and Honghua’s maintenance standards) and on-site technical support, ensuring correct fitting and optimal performance of bearings, clutches, and hydraulic components. |
Procurement Guide
Our Honghua JC series drawworks spare parts are 100% compliant with Sichuan Honghua’s original design standards and relevant national/international specifications (GB/T, HG, JB, IECEx). Each component undergoes strict quality inspection—from material selection (GCr15, nitrile rubber, high-carbon alloy steel) to precision processing—ensuring reliability and durability in harsh oilfield environments. These parts not only resolve common on-site faults such as bearing wear, hydraulic leakage, clutch malfunction, and chain breakage but also reduce long-term maintenance costs and extend the drawworks’ service life. Whether for routine maintenance, emergency replacement, or bulk procurement, we offer comprehensive solutions tailored to your oilfield operation needs. Contact our team now to confirm part availability, obtain detailed technical specifications, and place your order. We are committed to providing high-quality genuine parts and professional technical support to keep your Honghua JC series drawworks running smoothly and safely.
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