FKDQ/FKQ Series Replacement Components

1

Power Supply (24DC/10A, 1AC Input)

TRIO-PS/1AC/24DC/10

ABS Engineering Plastic (Shell) + Copper Winding Transformer + Industrial-Grade Rectifier Diodes

1. Overload burnout from electrical load fluctuations; 2. Component aging from long-term full-load operation in high-temperature environments

1. Monitor load rate (maintain ≤70% of rated 10A); 2. Install in well-ventilated control cabinet (operating temp <40°C)

2

Hydraulic Pump

QYB35-175L

Cast Iron (Pump Body) + Alloy Steel (Shaft) + Bronze (Bushing)

1. Internal component wear from contaminated hydraulic oil (particle size >10μm); 2. Cavitation damage from insufficient oil supply

1. Use hydraulic oil meeting ISO 11158 standard and replace filters monthly; 2. Ensure adequate oil level and unobstructed suction line

3

Valve Component

QB21-82

Brass (Valve Body) + PTFE (Seal) + Steel (Spring)

1. Spring fatigue from frequent compression; 2. Valve body corrosion in humid industrial environments

1. Limit switching frequency to ≤10 times/min; 2. Apply anti-corrosion coating to the valve body annually

4

Filter Component

QAC5000-10

Aluminum Alloy (Filter Housing) + Stainless Steel 316L Filter Element

1. Filter element clogging from oil contamination; 2. Housing corrosion from moisture accumulation

1. Replace filter element every 500 operating hours; 2. Drain moisture from the filter weekly

5

Solenoid Valve

34ZS21-25

Stainless Steel 316L (Valve Body) + Solenoid Coil + PTFE Seal

1. Coil burnout from voltage surges; 2. Seal leakage from corrosive medium

1. Install surge protectors to stabilize 24V power supply; 2. Use in compatible medium environments per product specifications

6

Valve Component

JYSQ21-25

Stainless Steel 304 (Valve Body) + PTFE (Seal) + Alloy Steel (Valve Core)

1. Valve core jamming from medium scaling; 2. Spring fatigue leading to switching failure

1. Regularly flush the valve with clean water; 2. Replace internal springs every 1500 operating hours

1

Power Supply (24DC/10A, PAC Type)

TRIO-PS/PAC/24DC/10

ABS Engineering Plastic (Shell) + Copper Winding Transformer + Industrial-Grade Capacitors

1. Component damage from electromagnetic interference (EMI); 2. Overheating from poor ventilation

1. Install in a shielded control cabinet; 2. Ensure 5cm+ clearance around the power supply for heat dissipation

2

Hydraulic Pump

QYB35-175L

Cast Iron (Pump Body) + Alloy Steel (Shaft) + Bronze (Bushing)

1. Shaft seal leakage due to high-temperature aging (operating temp >80°C); 2. Internal wear from long-term full-load operation

1. Maintain operating temperature below 80°C; 2. Replace shaft seals every 2000 operating hours and monitor load rate (≤70% of rated capacity)

1

Hydraulic Pump (φ22)

QYB40-60L

Cast Iron (Pump Body) + Alloy Steel (Shaft) + Bronze (Bushing)

1. Thread damage from improper installation; 2. Internal component wear from contaminated hydraulic oil

1. Use proper tools for installation (avoid over-tightening); 2. Use hydraulic oil meeting ISO 11158 standard and filter monthly

2

Hydraulic Pump (φ8)

QYB40-60L

Cast Iron (Pump Body) + Alloy Steel (Shaft) + Bronze (Bushing)

1. Cavitation damage from insufficient oil supply; 2. Shaft seal leakage due to high-temperature aging

1. Ensure adequate oil level and unobstructed suction line; 2. Replace shaft seals every 2000 operating hours

3

Control Component

QM19-30

ABS Engineering Plastic (Shell) + Copper Alloy (Internal Mechanism) + Sealing Rings

1. Internal mechanism wear from frequent switching; 2. Moisture intrusion causing electrical component failure

1. Limit switching frequency to ≤8 times/min; 2. Install in a moisture-proof control cabinet (IP65 rating)

4

Hydraulic Pump

QYB40-60L

Cast Iron (Pump Body) + Alloy Steel (Shaft) + Bronze (Bushing)

1. Internal component wear from contaminated hydraulic oil; 2. Cavitation damage from insufficient oil supply

1. Use hydraulic oil meeting ISO 11158 standard and replace filters monthly; 2. Ensure adequate oil level and unobstructed suction line

5

Valve (1/2")

GYJZF-00-00

Stainless Steel 316L (Valve Body) + PTFE (Seal) + Alloy Steel (Stem)

1. Seal leakage from gasket aging; 2. Stem jamming due to medium scaling

1. Replace PTFE gaskets annually; 2. Regularly flush the valve and apply anti-corrosion lubricant to the stem

6

Pressure Transmitter (40B Range)

YPQ-01-Z/40B

Stainless Steel 316L (Sensor Housing) + Silicon Pressure Sensing Element + Gold-Plated Connectors

1. Sensor drift from corrosive medium erosion; 2. Signal interference from electrical noise

1. Calibrate per IEC 61298-2 standard quarterly; 2. Install signal shielding cables and ground properly

7

Pressure Transmitter (25B Range)

YPQ-01-Z/25B

Stainless Steel 316L (Sensor Housing) + Silicon Pressure Sensing Element + Gold-Plated Connectors

1. Sensor damage from overpressure impact; 2. Connector corrosion in humid environments

1. Ensure operating pressure does not exceed 80% of rated range; 2. Apply anti-corrosion treatment to connectors

8

Pressure Transmitter (2.5B Range)

YPQ-01-Z/2.5B

Stainless Steel 316L (Sensor Housing) + Silicon Pressure Sensing Element + Gold-Plated Connectors

1. Signal drift from temperature changes; 2. Moisture intrusion causing short circuit

1. Install in temperature-stable environments (0-60°C); 2. Ensure shell sealing integrity

9

Filter Component

QAF-5000

Aluminum Alloy (Filter Housing) + Stainless Steel 316L Filter Element

1. Filter element clogging from oil contamination; 2. Housing corrosion from moisture accumulation

1. Replace filter element every 500 operating hours; 2. Drain moisture from the filter weekly

10

Hydraulic Pump

QYB48-90L

Cast Iron (Pump Body) + Alloy Steel (Shaft) + Bronze (Bushing)

1. Shaft seal leakage due to high-temperature aging; 2. Internal wear from long-term full-load operation

1. Maintain operating temperature below 80°C; 2. Replace shaft seals every 2000 operating hours and monitor load rate (≤70% of rated capacity)

11

Repair Kit (for JYS21-25 Valve)

Repair kit JYS21-25

PTFE (Seals) + Alloy Steel (Springs) + Stainless Steel (Fasteners)

1. Seal aging from improper storage (humid environment); 2. Fastener corrosion from long-term storage

1. Store in dry, sealed packaging at 0-30°C; 2. Inspect seals for aging before installation

12

Valve (1/2")

DLF-00-00

Stainless Steel 316L (Valve Body) + PTFE (Seal) + Alloy Steel (Stem)

1. Seal leakage from gasket aging; 2. Stem jamming due to medium scaling

1. Replace PTFE gaskets annually; 2. Regularly flush the valve and apply anti-corrosion lubricant to the stem

13

Valve Component

QB6-12

Brass (Valve Body) + PTFE (Seal) + Steel (Spring)

1. Spring fatigue from frequent compression; 2. Valve body corrosion from chemical medium

1. Replace springs every 1500 operating hours; 2. Use in compatible chemical medium environments

14

Valve Component

QB6-11

Brass (Valve Body) + PTFE (Seal) + Steel (Spring)

1. Seal aging in high-temperature environments; 2. Contact wear from frequent switching

1. Avoid operating in environments exceeding 80°C; 2. Inspect contact surfaces monthly and clean debris

15

Control Component

SDTYF-00-16

ABS Engineering Plastic (Shell) + Precision Resistors/Capacitors + Gold-Plated Connectors

1. Component damage from voltage surges; 2. Connector loosening from industrial vibration

1. Install surge protectors to stabilize power supply; 2. Use locking connectors and check tightness monthly

16

Valve Component

QB6-10

Brass (Valve Body) + PTFE (Seal) + Steel (Spring)

1. Spring fatigue from frequent compression; 2. Valve body corrosion in humid environments

1. Limit switching frequency to ≤10 times/min; 2. Apply anti-corrosion coating to the valve body annually

17

Valve Component

QB-21,47

Brass (Valve Body) + Fluororubber (Seal) + Steel (Spring)

1. Seal aging in high-temperature environments; 2. Contact wear from frequent switching

1. Avoid operating in environments exceeding 80°C; 2. Inspect contact surfaces monthly and clean debris

18

Valve Component

QKY21-25

Stainless Steel 316L (Valve Body) + Ceramic (Valve Core) + PTFE (Seal)

1. Valve core wear from corrosive hydraulic oil additives; 2. Seal leakage from high-pressure cycling

1. Test hydraulic oil additive compatibility quarterly; 2. Replace PTFE seals annually with high-pressure-resistant grades

1

Valve Component

QKY21-25

Stainless Steel 316L (Valve Body) + Ceramic (Valve Core) + PTFE (Seal)

1. Valve core wear from corrosive hydraulic oil additives; 2. Seal leakage from high-pressure cycling

1. Test hydraulic oil additive compatibility quarterly; 2. Replace PTFE seals annually with high-pressure-resistant grades

1

Pressure Transmitter (40B Range)

YPQ-01-Z/40B

Stainless Steel 316L (Sensor Housing) + Silicon Pressure Sensing Element + Gold-Plated Connectors

1. Sensor drift from corrosive medium erosion; 2. Signal interference from electrical noise

1. Calibrate per IEC 61298-2 standard quarterly; 2. Install signal shielding cables and ground properly

2

Pressure Transmitter (2.5B Range)

YPQ-01-Z/2.5B

Stainless Steel 316L (Sensor Housing) + Silicon Pressure Sensing Element + Gold-Plated Connectors

1. Signal drift from temperature changes; 2. Moisture intrusion causing short circuit

1. Install in temperature-stable environments (0-60°C); 2. Ensure shell sealing integrity