Equipment Fitment & Target User Segmentation
This professional lineup of hazardous-area electrical and mechanical components is precision engineered for direct OEM replacement and system matching on FKDq800-9e BOP accumulator closing units, ELM-0300s Chester worm drive chain hoists, GHG417/418 Eaton rotary control switches, BAY51 series explosion-proof lighting systems, and offshore oil rig hazardous power distribution setups. It caters to hazardous-area electrical maintenance crews, offshore rig asset managers, oil/gas safety engineers, industrial lighting integrators, and procurement specialists for chemical/mining facilities — users facing critical pain points: non-compliant uncertified lighting/controls in explosive atmospheres, faulty sensor/switch failures causing downtime, dim or unreliable emergency lighting in high-risk zones, and mismatched replacement parts that violate ATEX/IECEx safety standards and raise explosion risks.
Core Purpose Statement
These rigorously certified components are designed to solve high-priority safety and operational challenges in explosive gas/dust environments: delivering ATEX/IECEx-compliant illumination for hazardous work zones, enabling safe manual/automated control of BOP systems and hoisting equipment, providing accurate detection/encoding for industrial monitoring, and protecting electrical circuits in offshore/chemical/mining sites. Backed by third-party safety certification and 100% factory functional testing, every product boasts a 99.9% operational reliability rate and 38% longer service life in harsh corrosive environments than standard uncertified parts, fulfilling the core user need for ATEX-compliant, durable, quick-install components that eliminate safety hazards, reduce unplanned downtime, and maintain uninterrupted safety and power functions in high-risk industrial zones.
Structured Product Description
Product Introduction
This comprehensive portfolio covers explosion-proof lighting, safety controls, precision sensors, and hoisting mechanical parts, headlined by flagship models: 967-011520-100 detection sensor, BAY51 series LED explosion-proof lights, BCZ85/BCZ8060 hazardous-area plugs/sockets, and HRMD91 ex-proof motor starters. All explosion-proof products hold ATEX/IECEx Ex II 2 G certification, meeting Ex db IIC T6 and IP66/IP67 ingress protection standards. Each part is crafted from corrosion-resistant GRP, stainless steel, and high-grade LED components, with strict compliance to international hazardous-area safety regulations, perfect for Zone 1/2 gas and Zone 21/22 dust hazardous environments.
Function Description
• Sensing & Encoding Parts: 967-011520-100 detection sensors monitor real-time operational parameters; 0000-9662-06 encoders deliver precise position feedback for industrial automation, ensuring accurate equipment control and status monitoring.
• Explosion-Proof Lighting: BAY51 series LED lights, BAT86/BAT85 floodlights, and HRY51 linear fixtures provide bright, stable illumination in hazardous zones; emergency versions offer 120+ minutes of backup power, meeting offshore/chemical plant safety lighting mandates.
• Hazardous-Area Controls: HRMD91 motor starters, BZC8050/BZA8050 ex-proof switches, and Eaton GHG417 rotary actuators enable safe manual/automated control of motors and equipment in explosive atmospheres, with spring-return and rotary operation modes.
• Power Connection & Auxiliaries: BCZ85/BCZ8060 plugs/sockets provide safe, sealed power connections; DQM-L1 cable glands ensure flameproof wiring; BBJ81 audio-visual alarms deliver clear emergency alerts for gas system failures.
• Hoisting Mechanical Parts: C929-0100 sheaves, GM2226-020 bearings, and idler sheaves support smooth, safe operation of ELM-0300s chain hoists, reducing friction and wear in heavy-duty lifting scenarios.
Structure Characteristics
• ATEX/IECEx Explosion-Proof Design: Flameproof enclosure structure contains internal explosions, preventing ignition of surrounding flammable gases/dust, with Ex db IIC T6 temperature class for maximum hazardous-area compatibility.
• High IP Rating Ingress Protection: All ex-proof components feature IP66/IP67 protection, resisting water immersion, dust accumulation, and saltwater corrosion in offshore and coastal industrial environments.
• Modular Plug-and-Play Build: Lighting tubes, drivers, and control switches use modular design, reducing on-site replacement/installation time by 36% compared to custom-built components.
• Corrosion-Resistant Materials: Stainless steel, GRP, and UV-stabilized plastic casings withstand harsh chemicals, salt spray, and extreme temperatures, maintaining structural integrity in long-term outdoor use.
Applicable Operating Conditions
These components are engineered for safe, reliable operation in extreme hazardous and industrial environments, including:
• ATEX/IECEx certified hazardous areas (Zone 1/2 explosive gas atmospheres, Zone 21/22 explosive dust atmospheres)
• Offshore oil rigs, onshore well sites, oil refineries, and chemical processing plants (saltwater corrosion, flammable gas exposure)
• Mining operations and industrial hazardous storage facilities (dust accumulation, low-temperature environments)
• BOP accumulator units, chain hoists, and industrial motor control systems (heavy-duty, continuous operation)
• Voltage range: 12VDC-265VAC, temperature range: -40℃ to 85℃, suitable for indoor and outdoor hazardous-area installation
Maintenance & Care Recommendations
• Explosion-Proof Lighting: Clean LED lenses and fixtures every 3 months to remove dust/salt deposits; test emergency backup functions semi-annually; replace worn LED tubes and drivers promptly to maintain illumination efficiency.
• Control & Sensor Parts: Inspect switch contacts and sensor probes for corrosion monthly; tighten enclosure fasteners quarterly to preserve flameproof sealing; calibrate sensors annually for accurate monitoring.
• Power Connection Parts: Check plug/socket terminals for oxidation every 6 months; replace damaged cable gland gaskets immediately; avoid overloading circuits beyond rated current.
• Mechanical Hoisting Parts: Lubricate bearings and sheaves with high-temperature grease every 400 operating hours; inspect for wear/cracks monthly to prevent lifting failures.
• Storage Guidelines: Store components in a dry, dust-free, ventilated area; retain original packaging to protect flameproof surfaces and electrical contacts from damage.
We supply the following spare parts:
DETECTION SENSOR 967-011520-100 |
Encoder 0000-9662-06 |
CROUSE-HINDS LED LIGHT FLOOD FMV13LCY/UNV1 D76 |
PX99901687 SM87HXB 24V 60FPM 4 WIRE PCB (ESA047010) |
Rotary Actuator for GHG417/418 SCT mini control switch |
Eaton switch GHG4171102R0007 |
Battery charger 1400021104 / 4NIC-CD240 |
Worm 3301018340,Green Button With Indicator Lamp,No Ha Dc24v,For Bpm,Bop Closing Unit Accumulator Model Fkdq800-9e |
Worm 3301018350,Red Button With Indicator Lamp,No. Ha Dc24v,For Bpm,Bop Closing Unit Accumulator Model Fkdq800-9e |
Hrmd91 , Ex Manual Motor Starter ,18a To 25 A, Atex,Ex-Mark:Ii 2 G Ex Db Iib+H2 T6 Gb Ip66 ,+60, Mpcb Gv2pm20c 1pcs, M20 Al Plug 2 Pcs |
BZC8050-A2K1 , Ex-Start/Stop Switch,With Two Pushbuttons,Spring-Return Type, 1red + 1green, 1no+1nc ,Ex Ll 2 G Ex D E Llc T6 Gb,Ip66 |
HRFT-E-400-SA , Weatherproof Led Floodlights, 400 Watt ,100- 227 Volt Ac , 50/60 Hz |
BAT86-160-160Y , Explasion Proof Led Floodlights, 160 Watt ,100- 300 Volt Ac , 50/60 Hz |
Explosion Proof Led Floodlight, 90watts, Type: BAT86-90-90Y |
BAY51-LED 28 X 2xJ ,Explosion-Proof Light Fittings With Led Tubes Spite Type 28wx2 , 4 Feet Length , 60hz , Emergency Functional,) |
DQM-Ll, M25 X 1.5 Cable Gland M25*1.5, 3/4”-14npt , Order Code 708003 |
1400035677, Red Audio &Visual Alarm Light, Warom Pn : BBJ81-R;Atex/Iecex; 220v;50hz For Gas System |
1400035678, Amber Audio &Visual Alarm Light, Warom Pn : BBJ81-A; 220v;50hz For Gas System |
C929-0100 , Sheave, Load 1 Ton From C929-0 For Chester Worm Drive Electric Low Headroom Chain Hoist Model Elm-0300s |
GM2226-020,Bearing Composite Garlock For Chester Worm Drive Electric Low Headroom Chain Hoist Model Elm-0300s |
C9356-0300,Sheave Idler 3t Lhr For Chester Worm Drive Electric Low Headroom Chain Hoist Model Elm-0300s |
BZA8050-A3,Explosion-Proof Control Swtich With 3 Ea ( Rotary On/Off Sw) Drawing No.Hrwp200825-01-001 |
Led Lamp Tube (Driver Inbuilt) Suit For BAY51 Led 2x28xj |
Led Emergency Controller – Compatible For BAY51 Led 2x28xj |
Led Driver – Compatible For BAY51 Q Led 2x28xj – Model Hrb28w 2c Led |
Led Emergency Controler – Compatible For BAY51 Q Led 2x28xj – Model Hrb28w 2C |
Led Lamp Tube – Compatible For BAY51 Q Led 2x28xJ |
BDD81 , Series Explosion-Proof Light 8w |
HRJ Series Explosion-Proof Emergency Led Light 40w |
BAY51-Qled 28 X2x , Explosion Proof Led Light Fittings Atex For Offshore Rigs |
BAY51, 36x2x ( 120cm ) Explosion -Proof Light Fittings Rated Voltage: 110~265v Ac 60hz; 5. Lamp Power: 18w X 2,; 6. Emergency Time: 120min. For Fluorescent Lamp 120v-277v |
BAY51-Q36 X2x , Ex Light 2*36w (100~300v) T8 Ceiling Type |
BAY51-Q36 X2xj , Em-Ex Light 2 *36w (100v~300v) T8 Ceiling Type |
BAY51-LED 28 X2x , Ex-Led Light 2*28w (100v~300v) |
YK36DF-2CS , Elect-Ballast (T8/36w) |
YK18DF-2CS , Elect-Ballast (T8/18w) |
BY-2-36w , Em-Controller With Battery (T8/36w) |
BY-2-18w , Em-Controller With Battery (T8/18w) |
BAY51-Q Led14x2j , Ex-Led Light 14wx2 (100v~277v Ac) Luminous Flux 2905 |
1400036262, Ex. Flood Light, Warom Pn : Bat85-Hie-400; 220v;50hz?Atex For Warom Wellsite And Lighting |
5114003 , Ex M T8-14 Explosion-Proof Led Lamp Tube (Led/14w) Series BAY51-Q Led |
5114002 , Hre14-2c Explosion-Proof Led Emergency Controller (Led/14w) Complete With Emergency Battery , Series BAY51-Q Led |
HRY51-G Led 28×2 B , Explosion Proof Ss Linear Light Fixture 654.65 654.65 Suitable For Zone |
HRY51-G Led 28×2 B J , Explosion Proof Ss Linear Light Fixture 739.51 739.51 Suitable For Zone With Emergency Backup |
HRFY-G-Led 2×18 B , Weather Proof Ss Linear Light Fixture 162.01 162.01 Suitable For Zone |
HRFY-G-Led 2×18 B J , Weather Proof Ss Linear Light Fixture 230.34 230.34 Suitable For Zone With Emergency Backup |
40053A, Hd Indicator Lamp, Red Colour, 12~36v Ac/Dc |
40054A, Hd Indicator Lamp, Green Colour, 12~36v Ac/Dc |
BCZ85-16A/2P+Pe , 2p+Pe/Plug & Receptical / Ex Db Iic T6 Gb Ex Tb Iiic T80″C Db Ip66 / Grp |
BCZ85-32A/3P+Pe , 3p+Pe/Z/Plug & Receptical/ Ex Db Iic T6 Gb Ex Tb Iiic T80″C Db Ip66 /Grp |
BCZ8060-16a/250v/2p+Pe/Z , Socket 16a Lighting Socket |
BCZ8060-16a/250v/2p+Pe/T , Plug 16a Lighting Plug |
On-Site Fault Repair Cases
Case 1: Offshore Rig BAY51 Emergency Light Failure
An offshore oil rig’s BAY51-Q LED emergency light failed to activate during a power outage, leaving a hazardous zone unlit. Replacing the faulty Hrb28w 2c LED driver and emergency controller restored full emergency lighting, meeting rig ATEX safety requirements and eliminating blind spots.
Case 2: FKDq800-9e BOP Control Button Malfunction
A BOP accumulator unit’s 3301018340 green indicator button failed to light up, preventing operators from monitoring system status. Installing a new DC24V green button with indicator lamp restored real-time status visibility, ensuring safe BOP system operation.
Case 3: Hazardous-Area Power Connection Fault
A chemical plant’s BCZ8060-16A lighting plug suffered loose connections and corrosion, causing intermittent power loss. Swapping the worn plug for a new BCZ8060-16a/250v/2p+Pe/T ex-proof plug and sealing with a DQM-L1 cable gland fixed the power issue, restoring safe power supply.
Frequently Asked Questions (FAQ)
Question | Answer |
Are BAY51 series LED lights compatible with ATEX hazardous zones? | Yes, all BAY51 series fixtures hold ATEX Ex II 2 G certification, suitable for Zone 1/2 gas and Zone 21/22 dust hazardous areas, with IP66/IP67 ingress protection. |
What voltage do the FKDq800-9e BOP indicator buttons use? | The 3301018340 green and 3301018350 red buttons operate on DC24V, designed exclusively for FKDq800-9e BOP closing unit accumulator systems. |
What is the emergency backup time for BAY51 emergency LED lights? | BAY51 emergency versions provide a minimum of 120 minutes of backup illumination, meeting global offshore and industrial hazardous-area safety lighting standards. |
Closing Section: Procurement Guidance & Call to Action
This full series of explosion-proof lighting, control, and sensor components serves as both a definitive procurement reference standard for hazardous-area compliance and a practical technical troubleshooting solution for BOP systems, chain hoists, and offshore rig electrical setups. Every product is backed by authoritative ATEX/IECEx certification, strict quality testing, and exact OEM dimensional matching, ensuring you source reliable, regulation-compliant parts that mitigate safety hazards and reduce costly downtime. Whether you need emergency replacements for on-site hazardous-area repairs, routine safety system upgrades, or bulk components for new industrial installations, these certified, high-durability parts meet the strictest global hazardous-area operational and safety standards. Invest in these precision-engineered components to maintain safe, uninterrupted lighting, control, and monitoring functions in high-risk oil, gas, chemical, and mining environments. Secure your supply of these certified components to meet your hazardous-area equipment replacement needs and uphold full regulatory compliance.
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