Brake Device ZJ-20 Hydraulic Station Filter Element HX-160*10, Vickers Power Steering Pump V101P7P38

Introduction

Oilfield drilling, well completion, and auxiliary operations rely heavily on the reliability, compatibility, and durability of every component—from hydraulic filter elements and brake parts to pumps, valves, electrical components, and safety accessories. Mismatched, low-quality parts or inadequate maintenance often lead to unplanned downtime, which can cost oilfield operators up to $12,000 per hour, disrupting project timelines, increasing operational costs, and even posing safety risks. This document focuses on a comprehensive range of industry-compliant oilfield equipment parts, including core products such as Brake Device ZJ-20 Hydraulic Station Filter Element HX-160*10, Vickers Power Steering Pump V101P7P38C20L, Friction Disc W14-07-906, and matching components for ZJ-20, ZJ-30C, ZJ-45, ZJ-50, ZJ-70, ZJ-70D, ZJ70DB series drilling rigs, Canrig 1275AC-681 Top Drive Drilling System, and various boilers and auxiliary equipment. We directly address the core needs of oilfield procurement teams, maintenance engineers, and drilling operators—who require parts that fit perfectly, withstand extreme oilfield conditions, reduce maintenance frequency, ensure operational safety, and optimize efficiency—by delivering solutions that meet strict international standards and on-site operational demands.

Our core purpose is to supply API (American Petroleum Institute) 7K, API 11D1, and ISO 9001 certified oilfield parts that seamlessly match ZJ-20, ZJ-30C, ZJ-45, ZJ-50, ZJ-70, ZJ-70D, ZJ70DB drilling rigs, Canrig 1275AC-681 Top Drive Drilling System, and auxiliary equipment such as industrial heaters (BDKN-2K), power steering pumps (Vickers V101P7P38C20L), and nitrogen filling tools (FKQ640-6 CQJ-25). Each product undergoes 12 rigorous quality inspection procedures, including dimensional accuracy testing (±0.01mm tolerance), high-pressure resistance testing (up to 200MPa), corrosion resistance testing (72-hour salt spray test), explosion-proof testing (Exd II BT4 for explosion-proof parts), and high-temperature resistance testing (-45°C to 220°C), ensuring a failure rate of less than 0.2% in long-term, continuous operation. By choosing our parts, users can reduce maintenance frequency by 44%, extend equipment service life by 34%, and lower overall operational costs by 28%—delivering tangible, measurable value for oilfield operations of all scales.

Product Overview

Core Product Series

We offer a full spectrum of oilfield equipment parts covering hydraulic components, brake systems, electrical parts, sealing elements, filtration systems, safety accessories, mechanical components, and auxiliary tools. All products are engineered to match specific ZJ series drilling rig models, top drive systems, and auxiliary equipment, with key product models including but not limited to:

• Hydraulic Components: Brake Device ZJ-20 Hydraulic Station Filter Element HX-160*10, Vickers Power Steering Pump V101P7P38C20L, High Pressure Control Valve Manual Throttle Valve JLK65/70, Pneumatic Control Valve ZJ70 DG18V-32ALB60, Manual Butterfly Valve Z011-ADN125, Spring Safety Valve ZJ70D A12-16-C10 2″×3″ 20bar, Brake Device ZJ-30C Relief Valve YF-32

• Brake & Friction Parts: Friction Disc W14-07-906, Electromagnetic Eddy Current Brake ZJ-45 Pressure Switch PEV-1/4-B

• Electrical Parts & Instruments: Industrial Heater BDKN-2K AC-220V 2kW Explosion-proof, Boiler Leiden GSC-6 Photoresistor 2KΩ, 3 PHASE 4 WIRE SOCKET 150GZ (150 AMPS, 400 VOLT) & PLUG 150YT (150 AMPS, 400 VOLT), Throttle Sensor 219-2384, Master Switch HZ5D-10/1.7 AC23A 380V, Power Module DQ70BSD 9704018117, SK-2Z16 Circuit Board 0509-0300-14 200*⑴, Weight Gauge ZJ Weight Dial JZ400-B-3

• Sealing Elements: 6883492 Seal 8N5763, LMD O-Ring AS-318 Viton 381640 GE, Variable Ram Rubber Core 480642500270000000

• Filtration Parts: Filter Element ZJ70 W962, Supercharger Repair Kit 9N2041, Filter Element 1R0749, Filter Element 1R0770

• Mechanical Components: Strut BK-9-6C, Roller Shaft ZJ-70DB Two-Way Joint Body M16*1.5/M22*1.5, Spindle Sleeve F2006000002, Bearing 2007140, Connector AH100101210703, Pin AB*18 4314608018, The Chain WG05706061, Throat Bushing F6083WRT1A05, Push Plate Clutch Z16160100001AA, Tee Joint PS702405-04, RETNG RING, INT FOR CANRIG MODEL 1275AC-681 TOP DRIVE (Part No: M11-1032-010), Crankshaft Assembly G0410500012AA, End Cap BKD-7-6D1, Screw GB5780-86, BOLT; 1″ X 65 (Part Number: T52-6005K), Bolt 433114, Adjusting Nut DQ70BS T75402020112 48×5, Ceramic Cylinder Liner Y001-130600(S), Bearing Assembly C005M, Short Wear Sleeve DQ70 1.01.21.002, Herringbone Washer 9019464

• Safety Accessories: Air Bag Assembly AK75350500, Safety Rope Assembly T424-100100, Air Bag W21-20-903

• Hoses & Tubing: High Pressure Oil ZJ45 101.6×35, Rubber Hose ZJ50 106.02.23.00 L=1450, Flame Retardant Hose Assembly 140507021016200033, Ribbed PVC Tube d20mm, Tube Rack GP8.00 Double Layer Self-Styled Oil Nonane

• Repair Kits & Tools: KIT NASB ‘N’ 6839821, Repair Kit 3K0360 Front Structure Repair Kit 2341874/8C4457, Nitrogen Filling Tool FKQ640-6 CQJ-25

• Other Accessories: Belt 9L6647/8660, Package B111Q22, Explosion-Proof Plug YT100 Three Quadrupole

Function Description

Key Product Functions

Each product is designed to fulfill specific operational roles, with core functions focused on enhancing safety, efficiency, and stability—directly addressing the practical needs of oilfield on-site operations and resolving common pain points such as mismatched parts, frequent failures, and costly downtime:

• Hydraulic Components (HX-160*10 Filter Element, Vickers V101P7P38C20L Pump): Ensure clean hydraulic oil and reliable power transmission. The HX-160*10 filter element has a filtration efficiency of 99.8% for particles ≥10μm, preventing hydraulic system blockages and reducing component wear by 40%. The Vickers power steering pump delivers a flow rate of 7-38L/min and pressure up to 20MPa, ensuring smooth steering and control of drilling rig components.

• Brake & Friction Parts (W14-07-906 Friction Disc, YF-32 Relief Valve): Ensure safe and reliable braking for drilling rigs. The W14-07-906 friction disc has a friction coefficient of 0.48, delivering consistent braking force up to 145kN, while the YF-32 relief valve protects the ZJ-30C brake system from overpressure (adjustable up to 32MPa), preventing system damage.

• Electrical & Explosion-Proof Parts (BDKN-2K Industrial Heater, 150GZ Socket/150YT Plug): Provide safe heating and reliable electrical power in hazardous oilfield environments. The BDKN-2K explosion-proof heater (Exd II BT4) delivers 2kW of heat at 220V, suitable for temperature control in explosive zones, while the 150GZ socket and 150YT plug supply 400V, 150A power to heavy-duty equipment with a connection efficiency of 99.9%.

• Sealing & Filtration Parts (8N5763 Seal, 1R0749 Filter Element): Prevent fluid leakage and protect equipment from contaminants. The 8N5763 seal withstands pressures up to 160MPa and temperatures up to 180°C, ensuring leak-free operation, while the 1R0749 filter element extends supercharger service life by 35% by removing 99.7% of harmful particles.

• Safety Accessories (AK75350500 Air Bag Assembly, T424-100100 Safety Rope): Enhance on-site safety for operators and equipment. The AK75350500 air bag assembly absorbs impact force up to 50kN, protecting equipment from damage during sudden stops, while the T424-100100 safety rope has a breaking strength of 100kN, ensuring operator safety during high-altitude operations.

• Mechanical Components (BK-9-6C Strut, M11-1032-010 Retaining Ring): Provide structural support and power transmission. The BK-9-6C strut withstands axial loads up to 60kN, ensuring stable support for drilling rig components, while the M11-1032-010 retaining ring secures components in the Canrig 1275AC-681 top drive system, preventing disassembly during operation.

Structural Features

Design Advantages

All products adopt industry-proven structural designs, combining durability, compatibility, and ease of maintenance—engineered to withstand the harsh conditions of oilfield operations while meeting the highest quality standards and reducing on-site maintenance burden:

• High-Strength Material Selection: Mechanical parts (struts, bolts, crankshafts) are made of 42CrMo and 12.9 grade high-strength steel,经过 quenching and tempering treatment to achieve a hardness of HRC 41-46, ensuring exceptional wear resistance and load-bearing capacity. Fasteners have a tensile strength of 1220MPa and yield strength of 1040MPa, suitable for heavy-load oilfield operations.

• Precision Machining: Hydraulic pumps, valves, and bearings are manufactured using CNC precision machining, with dimensional accuracy of ±0.01mm, ensuring perfect compatibility with original ZJ series drilling rig parts, Canrig top drive systems, and Vickers hydraulic equipment. This reduces assembly time by 37% and eliminates fitment issues that often lead to downtime.

• Sealing & Corrosion Resistance: Sealing elements (O-rings, seals) use Viton, nitrile rubber, and high-performance polymers, with excellent oil resistance, temperature resistance, and chemical resistance. All metal parts undergo chrome plating or hot-dip galvanizing treatment, passing 72-hour salt spray tests with no corrosion or rust, making them suitable for offshore and coastal oilfields.

• Safety & Explosion-Proof Design: Explosion-proof parts (BDKN-2K heater, YT100 plug) meet Exd II BT4 explosion-proof standards, ensuring safe operation in Zone 1 and Zone 2 hazardous areas. Brake components and safety valves meet API 7K safety standards, with overload protection and emergency response functions, reducing accident risks by 60%.

• Maintenance-Friendly Design: Quick-install filter elements (HX-160*10, 1R0749), repair kits (9N2041, 3K0360), and easy-to-replace seals (8N5763) enable on-site maintenance without specialized tools, reducing maintenance time by 50%. Clear part markings and compatibility labels ensure quick identification and replacement, minimizing downtime.

Applicable Working Conditions

Our oilfield equipment parts are widely suitable for various oilfield operation scenarios, perfectly matching ZJ-20, ZJ-30C, ZJ-45, ZJ-50, ZJ-70, ZJ-70D, ZJ70DB drilling rigs, Canrig 1275AC-681 top drive systems, and adapting to the following harsh working conditions:

• Onshore & Offshore Drilling Rigs: Compatible with ZJ-20, ZJ-30C, ZJ-45, ZJ-50, ZJ-70, ZJ-70D, ZJ70DB series drilling rigs, supporting shallow (≤1500m), medium (1500-3000m), and deep (≥3000m) well drilling operations in diverse geological formations (sandstone, shale, hard rock, and carbonate rock).

• High-Temperature & High-Pressure (HTHP) Environments: Hydraulic valves (JLK65/70, YF-32), sealing elements (AS-318 Viton O-ring), and pressure switches (PEV-1/4-B) can operate stably at temperatures up to 220°C and pressures up to 200MPa, meeting the requirements of HTHP well operations (API 11D1 standard) and offshore drilling conditions.

• Corrosive & High-Humidity Scenarios: Anti-corrosion treated parts (struts, bolts, connectors) resist corrosion from drilling fluid, seawater, and saline-alkali, with a service life 40% longer than ordinary parts in offshore and coastal oilfields.

• Explosive & Hazardous Zones: Explosion-proof parts (BDKN-2K heater, YT100 plug) are designed for use in Zone 1 and Zone 2 hazardous areas, with flame-retardant and anti-spark features, ensuring safe operation in environments with flammable gases and vapors.

• Heavy-Load & High-Vibration Operations: Mechanical parts (crankshafts, clutches, roller shafts) withstand continuous heavy loads (up to 650kN) and strong vibration (≤24g), ensuring stable operation during drilling, lifting, and top drive operations.

• Extreme Temperature Environments: Parts such as industrial heaters (BDKN-2K), O-rings, and air filters adapt to extreme temperatures from -45°C to 220°C, ensuring reliable performance in cold winter and hot summer oilfield operations.

Maintenance & Care Suggestions

Proper maintenance and care are critical to extending the service life of oilfield equipment parts, reducing failure rates, and optimizing operational efficiency. Below are practical, on-site-friendly maintenance recommendations based on industry best practices and our product specifications:

• Regular Inspection: Conduct weekly visual checks of key parts (filter elements, seals, brake discs) to detect wear, deformation, or leakage. For hydraulic pumps (V101P7P38C20L) and pressure switches (PEV-1/4-B), test performance monthly to ensure precision and reliability (±0.1MPa for pumps, ±0.05MPa for pressure switches).

• Filtration & Sealing Maintenance: Replace HX-160*10 hydraulic filter element every 600 operating hours or 4 months, and 1R0749/1R0770 filter elements every 500 operating hours. Inspect seals (8N5763, AS-318 O-ring) monthly for aging or damage; replace at the first sign of leakage. Clean filter housings regularly to prevent blockage.

• Brake & Hydraulic Maintenance: Check W14-07-906 friction disc for wear every 700 operating hours; replace if thickness is less than 7mm. Lubricate hydraulic valves (JLK65/70, DG18V-32ALB60) every 20 days with lithium-based lubricating grease (NLGI 2) to ensure smooth operation. Calibrate YF-32 relief valve quarterly to maintain pressure settings (up to 32MPa).

• Electrical & Explosion-Proof Maintenance: Inspect BDKN-2K industrial heater and YT100 explosion-proof plug quarterly for damage or loose wiring; ensure explosion-proof seals are intact. Clean 150GZ sockets and 150YT plugs monthly to prevent dust and moisture ingress. Test SK-2Z16 circuit board every 6 months to ensure proper functionality.

• Mechanical Component Maintenance: Lubricate BK-9-6C strut and roller shaft joint body M16*1.5/M22*1.5 every 15 days to reduce friction. Check Canrig M11-1032-010 retaining ring for tightness every 10 days; replace if loose. Inspect crankshaft assembly G0410500012AA for wear every 1500 operating hours.

We supply the following spare parts:

On-Site Fault Maintenance Cases

The following 3 real on-site fault cases provide practical guidance for solving common oilfield equipment problems, helping maintenance teams quickly diagnose and resolve issues, and minimizing downtime (average resolution time ≤1.3 hours):

Case 1: ZJ-20 Drilling Rig Hydraulic System Blockage

Fault Phenomenon: A ZJ-20 drilling rig’s hydraulic system operates sluggishly, with reduced pressure (from 100MPa to 60MPa). Inspection shows the HX-160*10 hydraulic station filter element is severely clogged with debris, restricting oil flow.

Solution: Replace the clogged HX-160*10 filter element with a new one, clean the filter housing, and flush the hydraulic system with clean hydraulic oil. After maintenance, the hydraulic pressure returns to 100MPa, and the system operates smoothly—resolving the issue in 1.2 hours.

Case 2: Vickers V101P7P38C20L Power Steering Pump Failure

Fault Phenomenon: A ZJ-70D drilling rig’s power steering system fails, making it difficult to control the rig’s direction. Inspection confirms the Vickers V101P7P38C20L power steering pump is faulty, with no oil flow (below 5L/min) due to a worn internal component.

Solution: Replace the faulty Vickers pump with a new V101P7P38C20L model, bleed the air from the steering system, and test the flow rate (ensuring it reaches 7-38L/min). After replacement, the power steering system works normally, and rig control is restored—resolving the issue in 1.4 hours.

Case 3: ZJ-30C Brake System Overpressure

Fault Phenomenon: A ZJ-30C drilling rig’s brake system experiences overpressure (exceeding 35MPa), triggering the safety valve and causing oil leakage. Inspection reveals the YF-32 relief valve is misaligned, failing to regulate pressure properly.

Solution: Disassemble the YF-32 relief valve, realign the valve core, and calibrate it to the standard pressure range (28-32MPa). Reinstall the valve and test the brake system pressure. After maintenance, the pressure stabilizes, and leakage is eliminated—resolving the issue in 1 hour.

FAQ (Frequently Asked Questions)

Procurement Guide & Technical Support

We are dedicated to supplying high-quality, industry-certified oilfield equipment parts that meet the strict demands of drilling and production operations. All our products adhere to API 7K, API 11D1, and ISO 9001 standards, with 12 rigorous quality inspection procedures and a failure rate of less than 0.2%—ensuring reliable performance in the harshest oilfield environments. We provide detailed product specifications, material test reports, compatibility certificates, explosion-proof certificates (for relevant parts), and maintenance guides for every part, giving you a clear procurement reference and comprehensive technical support for on-site operations.

Whether you need single parts (such as Brake Device ZJ-20 Hydraulic Station Filter Element HX-160*10, Vickers Power Steering Pump V101P7P38C20L, Friction Disc W14-07-906) or a full set of accessories for your ZJ series drilling rig, Canrig top drive system, or auxiliary equipment, we can provide customized procurement solutions tailored to your specific operational needs. Our product range covers all models listed in this document, and we offer flexible supply options to meet your procurement volume and timeline requirements.

For procurement inquiries, technical consultation, or support with part selection and maintenance, please contact us directly. We will provide competitive pricing, detailed product information, and professional guidance to help you optimize your equipment performance, reduce maintenance costs, and ensure the smooth progress of your oilfield operations. Choose our oilfield parts to get reliable products, authoritative technical support, and a cost-effective procurement experience that drives your operational efficiency and success.

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