Core Purpose & Equipment Compatibility
This guide covers the tools list (Part No.: AH1301021000) for BOMCO F-1300 and F-1600 mud pumps, tailored for oil and gas drilling maintenance technicians, equipment operators, and procurement teams. These specialized tools enable safe, efficient disassembly, assembly, and maintenance of mud pump components. Compliant with API 7K and industrial tool standards, they ensure operational safety, reduce maintenance downtime, and protect critical pump parts from damage during service in harsh drilling environments.
Tools Classification & Detailed Specifications
1. Component Disassembly & Assembly Tools
These tools are designed for precise removal and installation of key mud pump components (liners, pistons, valve seats). Improper tool use leads to component damage, while wear or deformation of tools compromises maintenance efficiency. Durable, precision-machined tools ensure compatibility with BOMCO F-1300/1600 models and compliance with API 7K maintenance protocols.
No. | Description | Part Number | Material | Main Wear Causes | Damage Prevention Tips |
1 | Liner Handling Tool | AH130102100100 | High-strength alloy steel (4140), heat-treated for wear resistance | 1. Bending from overloading during liner lifting; 2. Wear on contact surfaces from repeated use; 3. Corrosion from drilling fluid contamination. | 1. Never exceed rated load (match liner weight); 2. Clean contact surfaces after each use; 3. Apply anti-corrosion grease and store in dry areas. |
2 | Valve Cover Bar | AH100101210100 | Alloy steel (Q355B), forged for impact resistance | 1. Bending from uneven force application; 2. Wear on pry edges from repeated use; 3. Deformation from improper storage (dropping, stacking). | 1. Apply even force when prying valve covers; 2. Avoid using as a hammer; 3. Store in a dedicated rack to prevent impact damage. |
3 | Hydraulic Valve Seat Lifting Tool | AH130101160600 | Stainless steel (304) hydraulic cylinder, alloy steel lifting rod | 1. Seal wear from hydraulic fluid contamination; 2. Rod bending from misalignment during lifting; 3. Corrosion of hydraulic components. | 1. Use clean hydraulic fluid (match pump specifications); 2. Align tool with valve seat before applying pressure; 3. Bleed air from hydraulic lines to prevent damage. |
4 | Tool for Flashboard Plate | AH130101161200 | Alloy steel (4130), precision-machined for fit | 1. Wear on engagement tabs from repeated insertion/removal; 2. Bending from excessive force; 3. Corrosion from environmental exposure. | 1. Insert/remove smoothly without forcing; 2. Inspect engagement tabs for wear regularly; 3. Clean and lubricate after each use. |
5 | Piston Unloading Frame | AH130101161400 | Welded alloy steel (Q355B) frame, reinforced for load-bearing | 1. Weld fatigue from overloading; 2. Bending of frame components; 3. Corrosion from fluid spillage. | 1. Use only for piston unloading (match piston size); 2. Inspect welds for cracks quarterly; 3. Clean and dry after use to prevent rust. |
2. Extension & Screw Rod Tools
These tools provide extended reach and torque transmission for accessing hard-to-reach components during maintenance. Wear, bending, or thread damage reduces torque efficiency and risks component stripping. Precision-threaded and heat-treated tools ensure compatibility with BOMCO mud pumps and reliable performance.
No. | Description | Part Number | Material | Main Wear Causes | Damage Prevention Tips |
1 | 19 5/8" Extension Bar | AH1301011605 | Alloy steel (4140), heat-treated for torque resistance | 1. Bending from excessive torque; 2. Wear on square drive ends; 3. Corrosion from moisture and fluid exposure. | 1. Never exceed rated torque (match tool capacity); 2. Inspect drive ends for wear before use; 3. Clean and lubricate threads/drives regularly. |
2 | 8" Extension Bar | AH1001012110 | Alloy steel (4140), heat-treated for durability | 1. Same as 19 5/8" Extension Bar; 2. Damage from dropping or impact. | 1. Store in a padded tool case to prevent impact; 2. Follow same maintenance steps as longer extension bar; 3. Avoid using to pry components. |
3 | 24" Rod | AH1001012112 | High-strength alloy steel, precision-ground | 1. Bending from lateral force; 2. Wear on ends from repeated contact; 3. Corrosion from harsh drilling environments. | 1. Apply force along the rod’s axis; 2. Inspect for straightness before use; 3. Apply anti-corrosion coating for offshore use. |
4 | Short Screw Rod | AH1301011613 | Alloy steel (4130), precision-threaded (API compliant) | 1. Thread stripping from over-tightening; 2. Bending from uneven force; 3. Corrosion-induced thread damage. | 1. Torque to BOMCO specifications; 2. Use thread lubricant to reduce wear; 3. Clean threads after use and store with thread protectors. |
3. Sleeves & Adapter Connectors
These tools ensure secure, compatible connections between maintenance tools and pump components, or between tool segments. Wear, deformation, or improper fit leads to tool slippage, component damage, and safety hazards. Precision-machined sleeves and adapters meet API 7K standards for dimensional accuracy.
No. | Description | Part Number | Material | Main Wear Causes | Damage Prevention Tips |
1 | Sleeve 2 3/8" | AH1001012108 | Brass (H62) with zinc plating, precision-bored | 1. Wear on inner diameter from tool movement; 2. Plating wear leading to corrosion; 3. Deformation from over-tightening. | 1. Ensure proper fit with mating tools; 2. Avoid over-tightening to prevent deformation; 3. Clean inner diameter after each use. |
2 | Sleeve 2 " | AH1001012109 | Brass (H62) with zinc plating, precision-bored | 1. Same as Sleeve 2 3/8"; 2. Slippage-induced wear from improper fit. | 1. Verify compatibility with target components; 2. Follow same maintenance steps as 2 3/8" sleeve; 3. Replace if inner diameter is worn. |
3 | Sleeve 3 5/8" | AH1301011602 | Alloy steel (4130), heat-treated for wear resistance | 1. Inner diameter wear from heavy tool use; 2. Bending from lateral force; 3. Corrosion from fluid exposure. | 1. Use only with compatible heavy-duty tools; 2. Inspect for straightness and wear quarterly; 3. Apply anti-corrosion grease after use. |
4 | Sleeve 1 1/2" | AH1301011603 | Brass (H62) with zinc plating, precision-bored | 1. Wear on inner diameter from small tool movement; 2. Plating wear leading to rust; 3. Damage from improper storage. | 1. Store in a dedicated compartment to prevent scratches; 2. Clean and dry after use; 3. Replace if plating is worn through. |
5 | Adapter Connector | AH1301011604 | Stainless steel (304), dual-threaded for compatibility | 1. Thread wear from repeated assembly/disassembly; 2. Corrosion (offshore use); 3. Damage from cross-threading. | 1. Hand-thread before using tools to avoid cross-threading; 2. Clean threads after use; 3. Apply anti-seize compound for offshore applications. |
6 | Guide Sleeve for Packing | AH1301011607 | Brass (H62), smooth inner surface for packing installation | 1. Inner surface wear from packing insertion; 2. Corrosion from packing lubricants; 3. Deformation from excessive force. | 1. Insert packing smoothly without forcing; 2. Clean inner surface after each use; 3. Avoid using as a pry tool. |
7 | Adapter Sleeve | AH1301011608 | Alloy steel (4130), precision-machined for dimensional accuracy | 1. Wear on mating surfaces; 2. Bending from uneven force; 3. Corrosion from environmental exposure. | 1. Ensure proper alignment with tools/components; 2. Inspect mating surfaces for wear; 3. Store in a dry, protected area. |
8 | Sleeve | AH1301011609 | Brass (H62) with zinc plating, multi-purpose design | 1. Inner diameter wear from versatile use; 2. Plating wear leading to corrosion; 3. Damage from mismatched tool sizes. | 1. Use only with compatible tool sizes; 2. Clean after each use; 3. Replace if inner diameter is worn or deformed. |
9 | Long Sleeve | AH130101161000 | Alloy steel (4140), heat-treated for rigidity and wear | 1. Bending from lateral force during use; 2. Inner diameter wear from extended tool contact; 3. Corrosion from fluid contamination. | 1. Apply force along the sleeve’s axis; 2. Inspect for straightness before use; 3. Clean and lubricate after each use. |
10 | Connector 1" | AH1001012111 | Brass (H62) with NPT threading, zinc-plated | 1. Thread wear from repeated use; 2. Plating wear leading to corrosion; 3. Leakage-induced damage from improper seating. | 1. Torque to recommended limits; 2. Use thread sealant for fluid-tight connections; 3. Clean threads before assembly. |
11 | Adapter Connector | AH1001021302 | Stainless steel (304), dual-threaded for cross-compatibility | 1. Same as Adapter Connector (AH1301011604); 2. Wear from heavy-duty tool pairing. | 1. Verify thread compatibility before use; 2. Follow same maintenance steps as AH1301011604; 3. Inspect threads for damage regularly. |
4. Hydraulic & Lifting Tools
These tools provide hydraulic power and lifting capability for heavy-duty maintenance tasks (valve seat removal, component lifting). Hydraulic system leaks, seal wear, or overloading risks tool failure and safety hazards. Industrial-grade hydraulic and lifting tools meet API 7K safety standards.
No. | Description | Part Number | Material | Main Wear Causes | Damage Prevention Tips |
1 | SH1/2 Hoist | 390101010100500000 | Alloy steel chain, cast iron housing, stainless steel components | 1. Chain wear from heavy lifting; 2. Corrosion of chain and housing; 3. Brake wear from repeated load holding. | 1. Never exceed rated load (1/2 ton); 2. Lubricate chain regularly; 3. Inspect brake function and chain wear monthly. |
2 | Manual Hydraulic pump 70MPa | 512605040000500002 | Steel housing, aluminum reservoir, FKM hydraulic seals | 1. Seal wear from fluid contamination; 2. Reservoir corrosion from moisture; 3. Pump mechanism wear from over-pressurization. | 1. Maintain fluid level and use clean, compatible hydraulic fluid; 2. Never exceed 70MPa operating pressure; 3. Bleed air from the system before use. |
3 | Pulsation Dampener Charging Hose | AH100102130100 | High-pressure rubber (NBR) hose, stainless steel (304) fittings | 1. Hose aging from high pressure and temperature; 2. Fitting corrosion (offshore use); 3. Kinking-induced internal damage. | 1. Avoid bending beyond minimum radius; 2. Inspect for cracks or bulges before use; 3. Replace every 12 months or if damage is detected. |
On-Site Fault Repair Cases
Case 1: Tool Failure During Liner Replacement
An onshore BOMCO F-1300 mud pump maintenance team experienced bending of the Liner Handling Tool (AH130102100100) while replacing a liner. Investigation found the tool was overloaded beyond its rated capacity. Replacing the tool with a genuine BOMCO unit, verifying liner weight against tool ratings, and training teams on load limits prevented future failures, complying with API 7K safety protocols.
Case 2: Hydraulic Tool Leakage & Valve Seat Damage
An offshore F-1600 mud pump maintenance task was halted by leaks in the Manual Hydraulic Pump (512605040000500002) and Hydraulic Valve Seat Lifting Tool (AH130101160600). Inspection revealed contaminated hydraulic fluid and worn FKM seals. Flushing the system, replacing seals, and using certified hydraulic fluid resolved leaks, allowing safe valve seat removal without component damage.
FAQ
Question | Answer |
Are these tools compatible with both BOMCO F-1300 and F-1600 mud pumps? | Yes, all tools in this list (Part No.: AH1301021000) are fully compatible with both F-1300 and F-1600 models, meeting BOMCO OE dimensional specifications and API 7K maintenance standards for interchangeable use. |
What maintenance is required for the SH1/2 Hoist to ensure longevity? | Lubricate the chain monthly with industrial-grade chain lubricant, inspect the brake system and chain for wear before each use, and store in a dry, protected area. Never exceed the 1/2-ton rated load, and replace worn chains immediately. |
Why is it important to use genuine BOMCO sleeves and adapters? | Genuine BOMCO sleeves/adapters are precision-machined to match F-1300/1600 component dimensions, preventing tool slippage and component damage. Non-genuine parts may have dimensional inaccuracies that risk safety hazards and costly pump repairs. |
Procurement Guide
All tools in the BOMCO F-1300/1600 list (Part No.: AH1301021000) comply with BOMCO OE specifications, API 7K safety standards, and industrial tool durability requirements. Choosing genuine tools ensures safe, efficient maintenance, reduces downtime, and protects your mud pump investment. For bulk procurement, customized tool kits, or technical support on tool use and maintenance, contact us to secure high-quality, authentic BOMCO tools and professional assistance.
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