BOMCO F-1300/1600 Spare Parts Guide-3

1

GENETAL ASSEMBLY AH13010200 / AH16010200

High-strength alloy steel (structural components), cast iron (housing), stainless steel (fasteners), nitrile rubber (seals)

1. Structural fatigue from continuous high-pressure operation; 2. Seal leakage from fracturing fluid contamination.

1. Inspect structural integrity quarterly per API 7K Clause 9.3; 2. Clean and replace seals after exposure to abrasive fracturing fluids.

2

CRANKSHAFT ASSEMBLY AH1301020200 / AH1601020100

Alloy steel (40CrNiMoA) with carburizing/quenching, hardened bearing surfaces, corrosion-resistant coating

1. Bearing wear from insufficient lubrication; 2. Shaft fatigue from uneven load distribution during fracturing.

1. Use OEM-specified high-temperature lubricant and replace every 500 working hours; 2. Monitor load balance to avoid overstress.

3

PINION SHAFT ASSEMBLY AH1301020300 / AH1601020200

Wear-resistant alloy steel, tempered gear teeth, chrome-plated surface, synthetic grease-sealed bearings

1. Gear tooth wear from misalignment with crankshaft; 2. Seal damage leading to lubricant loss and corrosion.

1. Align shafts precisely during installation per OEM guidelines; 2. Check seal integrity monthly and replenish lubricant.

4

CROSSHEAD ASSEMBLY AH1301020400

Alloy steel (20CrMnTi), hardened sliding surfaces, bronze bushings, fluorine rubber (seals)

1. Bushing wear from sliding friction; 2. Corrosion from exposure to high-humidity oilfield environments.

1. Lubricate sliding surfaces every 200 working hours; 2. Conduct anti-corrosion inspections quarterly, especially in offshore settings.

5

FLUID END ASSEMBLY AH1301020500

High-tensile alloy steel, wear-resistant liner, hardened valve seats, high-pressure seals (fluorine rubber)

1. Liner wear from abrasive fracturing fluid; 2. Valve seat damage from pressure spikes.

1. Use filtered fracturing fluid to reduce abrasives; 2. Install pressure relief valves to limit spikes to 120% of rated pressure.

6

LUBRICATION ASSEMBLY AH1301020600

Aluminum alloy (reservoir), stainless steel (pipes), brass (valves), synthetic rubber (hoses)

1. Hose degradation from high-temperature lubricant; 2. Valve clogging from debris in the lubrication system.

1. Replace hoses annually or if cracks are detected; 2. Flush the lubrication system every 1000 working hours to remove debris.

7

PISTON AND LINER WASH AH1301020800

Stainless steel (spray nozzles), brass (fittings), synthetic rubber (hoses), corrosion-resistant coating

1. Nozzle clogging from fracturing fluid residue; 2. Hose leakage from high-pressure washing cycles.

1. Clean nozzles after each fracturing job; 2. Inspect hoses for pressure fatigue and replace per OEM limits.

1

SUNTION DAMPENER AH0000050100

Stainless steel (housing), nitrile rubber (bladder), brass (fittings), corrosion-resistant coating

1. Bladder wear from pressure cycling; 2. Housing corrosion from fracturing fluid spills.

1. Monitor bladder pressure weekly and recharge as needed; 2. Clean housing regularly to remove fluid residues.

2

Discharge Strain and Accessory Manifold

Alloy steel (manifold body), stainless steel (strainer), fluorine rubber (seals), hardened internal surfaces

1. Strainer clogging from fluid impurities; 2. Seal leakage from high-pressure discharge cycles.

1. Clean strainer after each fracturing job; 2. Inspect seals quarterly and replace if wear is detected.

3

KB-75 PULSATION DAMPENER AK75350200

Carbon steel (housing), synthetic rubber (bladder), steel (fasteners), anti-rust coating

1. Bladder rupture from overpressure; 2. Housing fatigue from continuous pulsation.

1. Ensure operating pressure stays within OEM limits; 2. Inspect housing for cracks annually via non-destructive testing.

4

PULSATIN DAMPENER CHARGING HOSE AH100102130100

Reinforced synthetic rubber (hose body), stainless steel (fittings), brass (valves)

1. Hose degradation from high-pressure charging; 2. Fitting wear from repeated connections.

1. Avoid bending the hose beyond its minimum radius; 2. Inspect fittings for wear before each use and tighten as needed.

5

JA-3 SHEAR RELIEF VALVE AH0000060200

Brass (valve body), stainless steel (valve core), fluorine rubber (seals), hardened shear pin

1. Shear pin breakage from overpressure; 2. Valve core wear from fluid scouring.

1. Replace shear pin with OEM-specified parts after activation; 2. Use filtered fluid to reduce core wear.

1

F-1300/1600 SPARE PARTS LIST

Durable paper (printed list), laminated coating for water resistance

1. Coating wear from frequent handling; 2. Damage from oilfield dust and moisture.

1. Store in a sealed container when not in use; 2. Wipe clean with a dry cloth after exposure to dust/oil.

2

F-1300/1600 TOOLS LIST

Laminated paper, water-resistant coating, sturdy binding

1. Binding damage from frequent page turning; 2. Coating degradation from oil spills.

1. Handle pages gently to avoid binding stress; 2. Clean oil spills immediately with a mild solvent.

Are these parts compatible with both BOMCO F-1300 and F-1600 models?

Yes, all dual-model parts (marked with AH130xxx/AH160xxx) fit both F-1300 and F-1600 fracturing pumps. Single-model parts (e.g., AH1301020400) are tailored for specified models, ensuring OEM-level compatibility and performance.

How to ensure I select the correct spare part for my F-1300/1600 pump?

Match the part number (e.g., AH13010200) to your pump’s serial number and OEM parts manual. Our team can verify compatibility by cross-referencing your pump model and required component function, avoiding mismatched parts that cause damage.

What maintenance schedule is recommended for these BOMCO spare parts?

Follow API 7K guidelines and BOMCO’s OEM maintenance manual: inspect core assemblies quarterly, replace lubricants every 500 working hours, and service auxiliary components (dampeners, valves) after each fracturing job to maximize part life.