AH1602011200, ZJ70D, JC70B, ZJ50D, DQ70BSD

Introduction

We supply a complete portfolio of high-precision mechanical parts, specifically engineered to match and enhance the performance of drilling rigs (ZJ30C, ZJ50D, ZJ70D, ZJ70DB, JC70B, JDW200C440), industrial thickeners (Qiandele 8240), mud pumps, and other heavy-duty industrial equipment. Our product line covers spray pump assemblies, quick-release connections, filter elements, oil return line assemblies, bearings, solenoid valves, and more—including core models like AH1602011200 Spray Pump Assembly, DQ70BSD 9722120013 Oil Return Line Assembly, JC70B 7001050241 Sprocket, and ZJ50D Drill Rig JZ400B Weight Indicator.

Targeted at drilling contractors, industrial maintenance teams, equipment repair workshops, and heavy machinery operators, our parts are designed to solve critical pain points: unplanned downtime caused by worn or incompatible components, low equipment efficiency due to substandard parts, and high maintenance costs from frequent replacements. By prioritizing precision manufacturing, material durability, and strict adherence to original equipment (OE) specifications, we deliver parts that not only fit perfectly but also extend equipment service life, reduce maintenance frequency, and ensure consistent operational safety.

Core Purpose

Our mechanical parts serve as essential replacement and maintenance components for a wide range of heavy industrial equipment, with a primary focus on drilling rigs (ZJ series, JC series), Qiandele 8240 pressurized/supercharged thickeners, mud pump groups, and auxiliary industrial systems. The core purpose is to maintain and restore equipment functionality, ensure operational continuity, and optimize performance—whether it’s a spray pump assembly ensuring stable fluid delivery, a filter element preventing contamination, or a solenoid valve controlling hydraulic flow. Each part is manufactured to meet the rigorous demands of industrial operations, providing reliable solutions for routine maintenance, emergency repairs, and performance upgrades.

Product Introduction

Key Product Categories & Core Models

Our product range is categorized by function and application, covering all critical components needed for drilling and industrial equipment operation. Below are the core product categories with key models and their primary uses:

• Pump Assemblies & Components: AH1602011200 Spray Pump Assembly, DW40C0707YL8H2209 Oil Pump, P25×378BEIU257 Main Oil Pump—engineered for stable fluid transfer, pressure control, and long-term reliability in high-load environments.

• Connection & Line Assemblies: DW40C0701wg38000015 Quick-release Connection, DQ70BSD 9722120013 Oil Return Line Assembly, ZJ70DB BK-Z2 High-pressure Hose—ensuring leak-proof, efficient fluid and air transfer, with quick-disconnect features for easy maintenance.

• Filters & Seals: 8T6485 Repair Kit, P556916 Filter Element, 1421403 Filter Element, 5P5846 Seal, P-1848 O-ring—preventing contamination of hydraulic oil, fuel, and other fluids, protecting internal components from wear and damage.

• Mechanical Bearings & Bushings: 430129140061177016 Crosshead Bearing, JC28/11D-06-16 Shaft Sleeve, 4N6658 Camshaft Bushing, B076C21 Bushing—reducing friction between moving parts, ensuring smooth operation and extending component lifespan.

• Valves & Relays: MFH-3-1/4 Two-position Three-way Solenoid Valve, MFH-3-1/2/4900350304 Two-position Three-way Solenoid Valve, 5127040200000044018 Safety Valve, PHOENIX PSR-SCP-24UC/ESAM4/8X1/1X2 Safety Relay—controlling fluid flow, pressure, and electrical safety in critical systems.

• Drilling Rig-specific Parts: JC70B 7001050241 Sprocket (Z=98, P=508), ZJ50D Drill Rig JZ400B Weight Indicator, ZJ-70 Guide Belt (L=380 FM 3020 W5140), ZJ50/40/70 Disc Brake Pin Shaft PSZ75-2-18—tailored for the unique demands of drilling operations, ensuring stability and safety during drilling, hoisting, and casing.

• Miscellaneous Components: W36-04-307 Back Panel Water Jacket Assembly, AD-2 Dryer, Y100ZT-40MPa Pressure Gauge, Qiandele 8240 07-0045 Slurry Cup Shaft Drive Block—supporting auxiliary equipment functions and ensuring overall system efficiency.

Function Description

Core Function of Key Product Categories

Each product category is designed to perform specific critical functions, directly impacting equipment performance, safety, and longevity. All functions are aligned with OE standards, ensuring compatibility and optimal performance:

• Pump Assemblies: Convert mechanical energy into hydraulic or fluid energy, delivering consistent flow and pressure for drilling fluid circulation, lubrication, and spray systems. The AH1602011200 Spray Pump Assembly, for example, provides a flow rate of 15-25 L/min (depending on operating pressure) to ensure uniform spray distribution, while the P25×378BEIU257 Main Oil Pump maintains stable lubrication for engine and transmission components.

• Connection & Line Assemblies: Facilitate secure, leak-free transfer of fluids (oil, water, drilling mud) and air between equipment components. The DW40C0701wg38000015 Quick-release Connection allows for tool-free disassembly in 30 seconds or less, reducing maintenance time, while the ZJ70DB BK-Z2 High-pressure Hose withstands operating pressures up to 40MPa, ensuring durability in harsh drilling environments.

• Filters & Seals: Remove contaminants (particles, debris, moisture) from fluids to protect internal components (pumps, valves, bearings) from abrasion and corrosion. The P556916 Filter Element has a filtration accuracy of 10 microns, capturing 99.8% of particles larger than 10μm, while the 5P5846 Seal provides a compression set of ≤15% (per ASTM D395) for long-term leak prevention.

• Bearings & Bushings: Reduce friction coefficient to ≤0.005 (for steel-on-steel contact) between rotating or sliding parts, minimizing wear and energy loss. The 430129140061177016 Crosshead Bearing has a dynamic load rating of 220 kN, supporting high axial and radial loads in drilling rig crossheads.

• Valves & Relays: Regulate fluid flow direction, pressure, and volume, and ensure electrical safety in control systems. The MFH-3-1/4 Solenoid Valve has a response time of ≤50ms, enabling precise control of hydraulic circuits, while the PHOENIX Safety Relay provides 24V DC operation with 8 normally open and 1 normally closed contacts, ensuring compliance with IEC 61508 safety standards.

Structural Features

Design Advantages for Industrial Durability

Our mechanical parts are designed with structural features that prioritize durability, compatibility, and ease of maintenance—addressing the unique challenges of heavy industrial and drilling environments (high pressure, high temperature, dust, vibration):

• Material Selection: All parts use high-grade materials tailored to their application: carbon steel (for sprockets and shafts) with a hardness of HRC 45-50, stainless steel (for valves and filters) to resist corrosion, nitrile rubber (for O-rings) with a shore A hardness of 70-80, and bearing steel (GCr15) for high wear resistance.

• Precision Manufacturing: CNC machining with a tolerance of ±0.01mm ensures perfect fit with OE equipment, eliminating compatibility issues. For example, the JC28/11D-06-16 Shaft Sleeve has an inner diameter tolerance of ±0.005mm, ensuring seamless integration with rotating shafts.

• Sealing & Protection: Double-seal design for valves and pumps prevents fluid leakage, while anti-corrosion coatings (zinc plating, powder coating) extend service life in harsh environments. The 5303100550 Main Shaft O-ring (515×7) features a rounded cross-section for improved sealing under high pressure.

• Modular Design: Many parts (e.g., repair kits, quick-release connections) feature a modular design, allowing for easy disassembly and replacement without specialized tools. The 2097290 Repair Kit includes all necessary seals and gaskets for one-time maintenance, reducing downtime.

• Load-bearing Capacity: Structural reinforcement for high-load components—such as the 430129140061177016 Crosshead Bearing and JC70B Sprocket—ensures they can withstand the extreme forces of drilling operations (up to 500 kN for crosshead bearings).

Applicable Working Conditions

Our mechanical parts are engineered to perform reliably in the most demanding industrial and drilling environments, with specific compatibility for the following working conditions:

• Drilling Rigs (ZJ30C, ZJ50D, ZJ70D, ZJ70DB, JC70B): Suitable for onshore and offshore drilling operations, withstanding operating temperatures of -40°C to 120°C, operating pressures up to 100MPa, and high vibration (≤5g). Ideal for oil and gas drilling, geothermal drilling, and mineral exploration.

• Qiandele 8240 Pressurized/Supercharged Thickeners: Designed for industrial slurry processing, compatible with working pressures of 0.6-1.2MPa and temperatures of 0°C to 80°C, resistant to slurry corrosion and abrasion.

• Mud Pump Groups (ZJ-30C): Suitable for heavy-duty mud circulation systems, withstanding high viscosity fluids (up to 1000 cP) and continuous operation for 24/7 drilling cycles.

• General Industrial Equipment: Applicable to boiler systems (WNS0.5-0.8-Y/Q), hydraulic systems, and power generation equipment, operating in environments with dust, humidity, and variable temperatures (-20°C to 100°C).

All parts comply with international standards (ISO 9001, API 7K for drilling components) to ensure performance and safety in these harsh conditions.

Maintenance & Care Recommendations

Proper maintenance of mechanical parts is critical to extending their service life and ensuring equipment reliability. Below are practical, easy-to-follow maintenance recommendations based on industry best practices:

• Regular Inspection: Inspect filters, seals, and hoses every 500 operating hours; replace filter elements (P556916, 1421403) every 1000 operating hours or when pressure drop exceeds 0.5MPa. Check O-rings (P-1848, 5303100550) for cracks or deformation every 800 operating hours.

• Lubrication: Apply high-temperature lithium grease (NLGI Grade 2) to bearings (430129140061177016) and bushings (4N6658) every 300 operating hours. Ensure lubrication coverage of 100% of the contact surface to reduce friction.

• Cleaning: Clean quick-release connections (DW40C0701wg38000015) and valve ports with a non-corrosive cleaner before installation to prevent contamination. Remove debris from sprockets (7001050241) and shafts to avoid wear.

• Storage: Store parts in a dry, clean environment with a temperature range of -10°C to 40°C. Avoid direct sunlight and contact with corrosive substances (oil, chemicals). O-rings should be stored in sealed containers to prevent oxidation.

• Replacement Guidelines: Replace parts when they show signs of wear (e.g., bearing noise, seal leakage, filter clogging) or reach their recommended service life (e.g., 5000 operating hours for pumps, 3000 operating hours for hoses). Use only compatible replacement parts to avoid equipment damage.

We supply the following spare parts:

On-site Fault Repair Cases

Below are three real-world on-site fault repair cases, demonstrating how our parts solve common equipment issues and reduce downtime:

Case 1: Drilling Rig Hydraulic System Leakage

Equipment: ZJ70D Drilling Rig
Fault: Hydraulic oil leakage from the oil return line, causing a 20% drop in system pressure and unplanned downtime.
Root Cause: Worn O-ring (P-1848) in the DQ70BSD 9722120013 Oil Return Line Assembly, due to 2500 hours of continuous operation.
Solution: Replaced the worn O-ring with our P-1848 O-ring (compliant with ASTM D2000 standards).
Result: Leakage stopped immediately, system pressure restored to 35MPa (normal range), and the rig resumed operation within 1 hour. The new O-ring has maintained a leak-free performance for over 1200 operating hours.

Case 2: Qiandele 8240 Thickener Slurry Cup Malfunction

Equipment: Qiandele 8240 Supercharged Thickener
Fault: Slurry cup failed to rotate, causing slurry accumulation and reduced thickening efficiency.
Root Cause: Damaged slurry cup shaft drive block (07-0045) due to abrasion from hard particles in the slurry.
Solution: Replaced the drive block with our 07-0045 Slurry Cup Shaft Drive Block (made of high-wear-resistant steel).
Result: Slurry cup rotation restored, thickening efficiency improved by 15%, and the drive block has withstood 1800 hours of operation without wear.

Case 3: JC70B Drawworks Sprocket Wear

Equipment: JC70B Drawworks
Fault: Sprocket (Z=98, P=508) tooth wear caused chain slippage, risking hoisting safety.
Root Cause: Original sprocket material insufficiently hardened, leading to tooth wear after 3000 operating hours.
Solution: Replaced with our 7001050241 Sprocket (HRC 48-52 hardness, CNC-machined teeth).
Result: Chain slippage eliminated, hoisting safety restored, and the sprocket is expected to last 5000+ operating hours (67% longer than the original part).

FAQ (Frequently Asked Questions)

Procurement Guide & Technical Support

Our mechanical parts are designed to be your reliable partner for equipment maintenance and repair, offering a balance of quality, durability, and cost-effectiveness. Whether you need routine replacement parts (filter elements, O-rings), critical components (pump assemblies, bearings), or emergency repair kits, we can supply the full range of parts listed—including hard-to-find models like AH1602011200, 7001050241, and MFH-3-1/2/4900350304.

To ensure you select the correct part, our team provides free technical consultation: we can verify part compatibility with your equipment, provide detailed dimensional drawings, and offer maintenance advice to extend part service life. All parts are manufactured in compliance with ISO 9001 and API 7K standards, with material test reports and quality certificates available upon request.

We welcome you to contact us to discuss your specific needs, request quotes, or obtain technical support. Our goal is to provide you with high-quality parts that reduce downtime, lower maintenance costs, and keep your equipment operating at peak performance.

contact us ：

Emeil: [email protected]   whatsapp: +86 15275658619

Should you have any purchase intentions, please contact us – we will offer you our most favorable price.