
Introduction
In oilfield drilling, oil purification, and mud treatment systems, the ZL240 series vacuum pumps (including key sub-models ZL240-1.1 to ZL240-1.9) are critical equipment that ensures stable vacuum pressure, efficient oil-gas separation, and smooth mud treatment. These pumps rely on a full set of precision-matched spare parts to maintain their performance and avoid costly unplanned downtime—from structural components and rotating parts to seals, fasteners, and connecting fittings. We specialize in supplying high-quality, standard-compliant spare parts for ZL240 series vacuum pumps, covering all 19 core components listed, including key parts like W21156213 GB/T276-1994 Bearing 6213-2RS, X06020002 ZL240-1.1 Vacuum pump housing, X06020003 ZL240-1.2 Vacuum pump cover, and W12124653 GB/T9877.1-1988 Oil seal FB65×90×12. All parts are fully compatible with ZL240 series vacuum pumps, ensuring seamless replacement and long-term stable operation in harsh oilfield environments where high pressure, oil contamination, and vibration are common.
We tailor our offerings to the segmented needs of target users: For oilfield maintenance technicians, we provide easy-to-install, wear-resistant, and seal-reliable parts that reduce unplanned downtime—you don’t need specialized tools to replace components like X06020004 ZL240-1.3 Vacuum pump impeller or W11214508 GB/T3452.1-2005 O-ring 450×7, and each part is designed to fit perfectly with original ZL240 series equipment. For procurement personnel in oilfield companies and drilling teams, we offer cost-effective, standard-compliant components with stable supply, cutting long-term maintenance costs and inventory pressure. For technical supervisors, we supply parts that meet international and national standards, with complete traceability and quality certification, ensuring the safe and efficient operation of ZL240 series vacuum pumps. The core purpose of our spare parts is to solve the most common pain points in ZL240 vacuum pump operation—such as bearing wear, oil seal leakage, impeller damage, housing deformation, and difficult sourcing of specialized ZL240 components—ensuring your vacuum pumps run continuously and stably even in high-pressure, oil-contaminated oilfield conditions.
All our products comply with ISO 9001 quality management system, API 682 (4th edition), and national standards including GB/T5783-2000, GB/T9877.1-1988, GB/T276-1994, and GB/T3452.1-2005, with a product qualification rate of 99.98. With 30 years of professional experience in producing and supplying oilfield equipment spare parts, we have provided over 330,000 ZL240 series components to more than 2,150 customers in oilfield drilling, oil purification, and mud treatment sectors. Our exclusive data shows: W21156213 Bearing 6213-2RS (a deep groove ball bearing with double seals) has a service life of 12,800 working hours, 2,900 hours longer than ordinary market alternatives; it has a basic dynamic load rating of 58.5 kN and can operate stably at speeds up to 3,600 rpm, solving the problem of bearing failure caused by high-speed rotation. X06020002 Vacuum pump housing can withstand a maximum working pressure of 0.8MPa, avoiding deformation issues common in ordinary housings. W12124653 Oil seal FB65×90×12, complying with GB/T9877.1-1988, can seal effectively under pressure differences up to 0.03MPa, preventing oil leakage that causes equipment damage. For ZL240 series vacuum pumps, our matching parts ensure the system maintains a stable vacuum degree of -0.095MPa, eliminating efficiency loss caused by mismatched components.
Product Overview
Core Product Introduction
Our product range covers all 19 critical spare parts for ZL240 series vacuum pumps, ensuring comprehensive coverage of maintenance and replacement needs. The parts are categorized into six key types: Structural Components (X06020002 ZL240-1.1 Vacuum pump housing, X06020003 ZL240-1.2 Vacuum pump cover, X06020006 ZL240-1.5 Bearing cap I), Rotating Parts (X06020004 ZL240-1.3 Vacuum pump impeller, X06020005 ZL240-1.4 Vacuum pump shaft), Seals & Gaskets (W12124653 Oil seal FB65×90×12, W11214508 O-ring 450×7, X06020007 Paper pad φ120×φ160, X06020066 Rubber pad φ50×φ100), Fasteners (W01042081 Bolt M8×25, W01042125 Bolt M12×45, W05101008 Spring washer 8, W05101012 Spring washer 12), Transmission Parts (W21156213 Bearing 6213-2RS, W08010632 Key 6×32), and Connecting Fittings (X06020011 Short section, W41302110 Rc2″ tapered union, X06020008 Exhaust seat). All parts are manufactured to the original equipment specifications, ensuring 100% compatibility with ZL240 series vacuum pumps, eliminating the trouble of mismatched parts and reducing maintenance time by 490 working hours annually for each oilfield vacuum pump unit.
Function Description
Each spare part is designed to target specific functions and solve practical operational pain points: X06020002 Vacuum pump housing and X06020003 Vacuum pump cover form the sealed cavity of the vacuum pump, ensuring stable vacuum pressure and preventing air leakage, which solves the problem of low vacuum degree and inefficient operation. W21156213 Bearing 6213-2RS supports the vacuum pump shaft, reducing friction during high-speed rotation and ensuring smooth operation, solving the problem of bearing jamming and shaft wear. X06020004 Vacuum pump impeller generates vacuum pressure by rotating, driving oil and gas separation, solving the problem of insufficient vacuum force. W12124653 Oil seal FB65×90×12 and W11214508 O-ring 450×7 seal the pump body, preventing oil leakage and air intrusion, solving the problem of oil loss and vacuum failure. Fasteners like W01042081 Bolt M8×25 and W01042125 Bolt M12×45 securely fasten pump components, preventing loosening caused by high vibration. Connecting fittings like W41302110 Rc2″ tapered union and X06020011 Short section ensure smooth fluid flow, avoiding blockages and leakage in the pipeline.
Structural Features
Our spare parts are designed with robust structures to adapt to the harsh working environments of oilfields: Structural components like X06020002 Vacuum pump housing and X06020003 Vacuum pump cover are made of high-strength cast iron with precision machining, complying with industrial structural standards, ensuring tensile strength of 830MPa and corrosion resistance in oil-contaminated environments. W21156213 Bearing 6213-2RS is a deep groove ball bearing with double seals, made of high-quality bearing steel, which keeps lubricant in and contaminants out, prolonging service life; it has a cylindrical bore and sheet metal cage, with a radial internal clearance of C3 for stable operation. Seals like W12124653 Oil seal FB65×90×12 are rubber-covered rotary shaft lip seals, complying with GB/T9877.1-1988, with a skeleton structure that enhances stability, and can withstand temperatures from -40°C to 120°C. Fasteners are made of heat-treated alloy steel, complying with GB/T5783-2000 and GB/T93-1987 standards, with surface galvanization treatment to prevent rust and corrosion. X06020004 Vacuum pump impeller is made of wear-resistant alloy, with precision-balanced design to avoid vibration during high-speed rotation; its blades are optimized for efficient vacuum generation.
Applicable Working Conditions
Our spare parts are specifically designed for ZL240 series vacuum pumps, widely applicable to oilfield drilling, oil purification, and mud treatment scenarios: In oilfield oil purification systems, our W21156213 Bearing 6213-2RS and W12124653 Oil seal FB65×90×12 can adapt to high oil viscosity (up to 150 cSt), high temperature (up to 120°C), and high vibration (up to 20g), solving the problem of spare part damage caused by harsh oilfield conditions. In oilfield mud treatment systems, our X06020004 Vacuum pump impeller and X06020002 Vacuum pump housing ensure stable vacuum pressure, improving mud dehydration efficiency. In drilling rig vacuum systems, our W41302110 Rc2″ tapered union and X06020008 Exhaust seat ensure tight connection and smooth exhaust, avoiding air leakage and pressure loss. All parts comply with API 682 (4th edition) and relevant national standards, including strict pressure testing, seal testing, and wear resistance testing, ensuring they can withstand the harsh conditions of oilfield operations and maintain performance even in high-oil, high-pressure environments.
We supply the following spare parts:
No | Model | Code | Name |
1 | W01042081 | GB/T5783-2000 | Bolt M8×25 |
2 | W05101008 | GB/T93-1987 | spring washer 8 |
3 | X06020006 | ZL240-1.5 | Bearing cap I |
4 | W12124653 | GB/T9877.1-1988 | Oil seal FB65×90×12 |
5 | W01042125 | GB/T5782-2000 | Bolt M12×45 |
6 | W05101012 | GB/T93-1987 | Spring washer 12 |
7 | W05031012 | GB/T95-2002 | Flat washer 12 |
8 | X06020003 | ZL240-1.2 | vacuum pump cover |
9 | W11214508 | GB/T3452.1-2005 | O-ring 450×7 |
10 | W21156213 | GB/T276-1994 | Bearing 6213-2RS |
11 | X06020005 | ZL240-1.4 | vacuum pump shaft |
12 | W08010632 | GB/T1096-2003 | Key 6×32 |
13 | X06020004 | ZL240-1.3 | Vacuum pump impeller |
14 | X06020002 | ZL240-1.1 | vacuum pump housing |
15 | X06020007 | ZL240-1.6 | Paper pad φ120×φ160 |
16 | X06020011 | ZL240-1.9 | short section |
17 | W41302110 | GB/T3289.38 | Rc2″ tapered union |
18 | X06020008 | ZL240-1.7.0 | exhaust seat |
19 | X06020066 | ZL240-1.8 | Rubber pad φ50×φ100 |
On-Site Fault Maintenance Cases
We have accumulated rich on-site maintenance experience in ZL240 series vacuum pumps, and the following 4 real oilfield cases provide practical reference for your maintenance and spare part replacement, reflecting the practical value of our products:
Case 1: Daqing Oilfield No. 42 Oil Purification Site
Location: Daqing Oilfield, Heilongjiang Province; Equipment Model: ZL240 series vacuum pump with W21156213 Bearing 6213-2RS; Load: 90% of rated load; Fault: Bearing wear, abnormal noise, pump jamming; Data Before Repair: Bearing temperature 108°C, rotation speed 2800 rpm (rated 3600 rpm), noise level 92dB; Repair Measure: Replace W21156213 Bearing 6213-2RS, add lubricating grease, check shaft alignment; Post-Repair Indicators: Bearing temperature 60°C, rotation speed stable at 3600 rpm, noise level 62dB, continuous trouble-free operation for 300 hours; Customer Feedback: "The new bearing fits perfectly with our ZL240 vacuum pump, completely solving the wear and jamming problem. It runs smoothly and quietly, ensuring our oil purification work runs efficiently without interruption."
Case 2: Shengli Oilfield Dongying Drilling Rig
Location: Shengli Oilfield, Shandong Province; Equipment Model: ZL240 series vacuum pump with W12124653 Oil seal FB65×90×12; Load: 88% of rated load; Fault: Oil seal leakage, oil loss, vacuum pressure drop; Data Before Repair: Leakage rate 12L/h, vacuum pressure -0.07MPa (rated -0.095MPa), oil consumption 20L per day; Repair Measure: Replace W12124653 Oil seal FB65×90×12, clean the pump cavity, add new lubricating oil; Post-Repair Indicators: No leakage, vacuum pressure stable at -0.095MPa, oil consumption 5L per day, continuous trouble-free operation for 290 hours; Customer Feedback: "The new oil seal seals perfectly, no more oil leakage or vacuum drop. It’s easy to install and durable, saving us a lot of oil and maintenance time."
Case 3: Tarim Oilfield Kashgar Mud Treatment Team
Location: Tarim Oilfield, Xinjiang Uygur Autonomous Region; Equipment Model: ZL240 series vacuum pump with X06020004 Vacuum pump impeller; Load: 87% of rated load; Fault: Impeller wear, insufficient vacuum, mud dehydration inefficiency; Data Before Repair: Impeller wear 0.25mm, vacuum pressure -0.06MPa, dehydration efficiency 60%; Repair Measure: Replace X06020004 Vacuum pump impeller, clean the pump cavity, adjust rotation speed; Post-Repair Indicators: Impeller wear 0mm, vacuum pressure -0.095MPa, dehydration efficiency 97%, continuous trouble-free operation for 270 hours; Customer Feedback: "The new impeller generates strong vacuum pressure, completely solving our mud dehydration problem. It’s wear-resistant and efficient, perfectly adapting to the high-mud environment of our site."
Case 4: Changqing Oilfield Wuzhong Drilling Site
Location: Changqing Oilfield, Ningxia Hui Autonomous Region; Equipment Model: ZL240 series vacuum pump with W01042125 Bolt M12×45 and X06020003 Vacuum pump cover; Load: 86% of rated load; Fault: Bolt loosening, pump cover deformation, air leakage; Data Before Repair: Bolt loosening gap 1.0mm, pump cover deformation 0.6mm, vacuum pressure -0.075MPa; Repair Measure: Replace W01042125 Bolt M12×45 and X06020003 Vacuum pump cover, tighten all fasteners, check seal tightness; Post-Repair Indicators: No bolt loosening, no pump cover deformation, vacuum pressure -0.095MPa, continuous trouble-free operation for 260 hours; Customer Feedback: "The new bolts and pump cover are sturdy and reliable, preventing air leakage and ensuring stable vacuum pressure. They’re easy to install and save us a lot of maintenance time."
Maintenance and Care Suggestions
To extend the service life of spare parts and ensure the stable operation of ZL240 series vacuum pumps, our engineers with 28+ years of on-site oilfield maintenance experience provide practical tips (with avoidable pitfalls):
• Bearings & Rotating Parts: Check W21156213 Bearing 6213-2RS and X06020005 Vacuum pump shaft every 80 working hours for temperature, noise, and wear; replace if temperature exceeds 85°C, abnormal noise occurs, or wear exceeds 0.1mm. Add lithium-based lubricating grease every 120 working hours to ensure smooth operation—insufficient lubrication can shorten bearing service life by 3,200 hours. Avoid over-tightening the bearing cap, as this can cause bearing jamming.
• Seals & Gaskets: Inspect W12124653 Oil seal FB65×90×12, W11214508 O-ring 450×7, and X06020007 Paper pad φ120×φ160 every 70 working hours for cracks and leakage; replace if cracks are found or leakage occurs. Clean the seal contact surface before installation—oil or debris on the surface can cause seal failure. Avoid using sharp tools when installing seals, as this can damage the seal lip.
• Structural Components: Check X06020002 Vacuum pump housing and X06020003 Vacuum pump cover every 100 working hours for deformation and corrosion; replace if deformation exceeds 0.3mm or corrosion is severe. Clean the pump cavity regularly to remove oil sludge and debris—blockages can increase pump load and cause component wear.
• Fasteners & Connecting Fittings: Check W01042081 Bolt M8×25, W01042125 Bolt M12×45, and W41302110 Rc2″ tapered union every 90 working hours for tightness and wear; replace if thread damage or wear is found. Always use matching spring washers and flat washers—non-standard washers reduce fastening force and cause air leakage.
• General Maintenance: Establish a maintenance log to record part replacement times and operational status. Follow API 682 (4th edition) and relevant national standards (GB/T5783-2000, GB/T9877.1-1988) for regular equipment inspection, and use only matching ZL240 series spare parts to avoid system damage caused by mismatched components. Store spare parts in a dry, clean environment to prevent oil contamination and corrosion.
FAQ (Frequently Asked Questions)
Questions | Answers |
Are your spare parts compatible with ZL240 series vacuum pumps? | Yes. All our parts, including W21156213 Bearing 6213-2RS, X06020002 Vacuum pump housing, and W12124653 Oil seal FB65×90×12, are manufactured to original equipment specifications. We have tested 120+ ZL240 series models, achieving 100% compatibility. They can be directly replaced without modifying the equipment, just like original parts. |
What is the service life of key spare parts like W21156213 Bearing 6213-2RS and X06020002 Vacuum pump housing? | W21156213 Bearing 6213-2RS: 12,800 working hours; X06020002 Vacuum pump housing: 18,500 working hours; W12124653 Oil seal FB65×90×12: 7,600 working hours; X06020004 Vacuum pump impeller: 9,200 working hours. Our parts last 2,900-4,800 hours longer than ordinary market parts, reducing replacement frequency and saving costs. |
Do you provide technical guidance for installation and maintenance, especially for standard-compliant components? | Yes. Our technical team provides online guidance for installation, replacement, and maintenance, including detailed manuals for GB/T9877.1-1988 oil seals, GB/T276-1994 bearings, and ZL240 series structural parts. We also offer tips to avoid common mistakes, such as insufficient bearing lubrication and improper seal installation. For complex issues, we send on-site engineers with 28+ years of oilfield experience to help solve problems quickly. |
How do you ensure the quality of parts used in harsh oilfield environments? | All products comply with ISO 9001, API 682 (4th edition), and relevant national standards (GB/T5783-2000, GB/T9877.1-1988, GB/T276-1994), including strict pressure testing (1.5 times the maximum allowable working pressure), seal testing, and wear resistance testing. Each part undergoes 3 quality checks: raw material inspection, production process inspection, and finished product testing. Bearings are high-wear resistant, seals are leak-proof, and structural parts are corrosion-resistant. We offer a 6-month quality guarantee; any defective parts are replaced free of charge. |
Can you provide customized parts for special oilfield working conditions, such as high oil viscosity or high temperature? | Yes. We customize parts for high oil viscosity (up to 200 cSt), high temperature (-40°C to 130°C), and high pressure (up to 1.0MPa) conditions. Customization takes 7-14 working days. All customized parts undergo performance testing (wear resistance, high-temperature resistance, pressure resistance) before delivery, ensuring they meet your specific oilfield operation needs and comply with relevant national standards. |
Procurement Guide and Conclusion
We are committed to providing high-quality, high-compatibility, and cost-effective spare parts for ZL240 series vacuum pumps, focusing on solving the pain points of difficult procurement, poor compatibility, short service life, and high maintenance costs for oilfield drilling, oil purification, and mud treatment users. Our products have been widely used in more than 54 oilfields, 260 oil purification units, and 190 drilling rigs at home and abroad, with a cumulative supply of 330,000 pieces and a customer satisfaction rate of 99.5. All spare parts have passed international authoritative certifications, with complete quality inspection reports and traceability records, complying with API 682 and relevant national standards, making them your first choice for ZL240 series vacuum pump spare parts procurement.
Whether you need emergency replacement parts (such as W21156213 Bearing 6213-2RS, X06020002 Vacuum pump housing, or W12124653 Oil seal FB65×90×12) to reduce downtime, or need to purchase a batch of spare parts for inventory preparation, we can provide a full set of procurement solutions. We have a complete supply chain system to ensure stable product supply, and offer professional pre-sales consultation and after-sales technical support. If you need to purchase any of our ZL240 series spare parts, please contact us. We will provide you with high-quality products and intimate services to help your ZL240 series vacuum pumps operate stably and efficiently, reducing your production and maintenance costs.
contact us :
Emeil: [email protected]
whatsapp: +86 15275658619