SWACO 96-22-582, GX-1/700*1050/140 Mesh & SB68J

Introduction

In oilfield drilling, solid control systems and fluid handling equipment are critical to ensuring smooth, efficient, and safe operations—from desanding and desilting to screening and degassing. Our comprehensive spare parts lineup covers key models including SWACO desilter cyclone elbow 96-22-582, GX-1/700*1050/140 mesh plane screen, SB68J sand pump bearing, WJQ5*6J-10 mechanical seal, and ZQJ300*2-1.6*0.6 desander right cyclone, fully compatible with Derek, SWACO, and REEICK equipment, as well as sand pumps (SB6-8-55kW, LTSB6-8 75KW), vibrating screens (2YZS, XQJS-300*2WG), and degassers (RCQ240).

Our core purpose is to address the specific pain points of oilfield operators, drilling contractors, and mining enterprises: frequent equipment downtime due to worn screens, leaking mechanical seals, damaged cyclone components, and faulty pump parts; high maintenance costs from frequent replacements; and operational inefficiencies caused by incompatible or low-quality spares. We provide 100% compatible, durable spare parts that extend equipment service life, reduce downtime, and ensure consistent performance in the harshest oilfield environments—all while meeting global industry standards and technical requirements for procurement and maintenance.

Product Overview

Our product portfolio covers four key categories of solid control and fluid handling spare parts, tailored to the unique needs of oilfield operations: vibrating screen components (plane screens, hook plate screens, wavy screens, shock-absorbing rubber, rubber springs), pump parts (sand pump heads, bushings, bearings, mechanical seals, coupling pins), cyclone components (desander/desilter cyclones, elbows, clamps, nozzles), and auxiliary parts (motor V-belts, adjusting bolts, ball valves, agitator bearings, hydraulic couplings).

All parts are manufactured in strict compliance with API 13C (for screens), API 610 (for pumps), and ISO 9001:2015 quality management standards, ensuring consistent performance and compatibility with original equipment. Backed by 22 years of experience in manufacturing oilfield spare parts, we have supplied 58,000+ sets to 35+ countries, with a field failure rate of 0.29 per 1,000 units—far below the industry average of 1.08 per 1,000 units. Each part undergoes 9 rigorous quality inspections, including dimensional precision testing, material wear resistance verification, pressure resistance trials, and API certification validation, guaranteeing reliability in critical applications.

Function & Structural Features

Every component is engineered to solve specific operational pain points, with structural designs that prioritize durability, ease of installation, and long service life:

Vibrating Screen Components

GX-1/700*1050 series plane screens (80, 140, 180, 200 mesh) and Derek screen cloths (1050*695, 1220*1142mm) are made of 316L stainless steel or high-strength manganese steel, with anti-blinding and anti-wear treatments. The 140 mesh plane screen has a separation accuracy of 106 μm (API 140), solving the problem of screen blinding and breakage in high-sand drilling fluid. PWP1050*700mm hook plate screens feature a reinforced hook edge design that locks securely to the screen frame, preventing dislodgement during high-vibration operations—extending screen life to 160 operating days, 400 days longer than standard screens. 181-Q-30-304 shock-absorbing rubber and 1129-00 rubber spring blocks absorb vibration impact, reducing screen frame wear and noise, and protecting the vibration motor (XQJS-300*2WG MVE1700/15 D) from damage.

Pump Parts

SB68J sand pump bearings are made of high-carbon chromium steel with a hardness of HRC 62-65, a dynamic load capacity of 78 N/mm², and a service life of 11,500 operating hours—solving bearing overheating and jamming in high-load sand pumps (SB6-8-55kW, LTSB6-8 75KW). WJQ5*6J-10 mechanical seals use silicon carbide sealing faces, with a leakage rate of less than 0.08 ml/min, preventing fluid leakage and contamination in sand removal and liquid supply pumps (LW450-842 ZW-30-21-5.5kW). SB6-8-55kW sand pump heads are cast from high-chromium alloy (Cr 29-33), resisting erosion from sand-laden fluids and extending pump head life to 13,000 operating hours.

Cyclone Components

SWACO desilter cyclone elbow 96-22-582 and desander cyclone elbow 50-30-860 are made of wear-resistant polyurethane (HRA 92), with a smooth inner surface that reduces fluid resistance and prevents blockage—solving elbow wear and flow loss in cyclone systems. ZQJ300*2-1.6*0.6 desander right cyclone features a dual-cone design with a replaceable liner, handling flow rates of 220 m³/h and separating particles as small as 44 μm, eliminating under-separation and reducing drilling fluid solid content. Cyclone clamps (50-15-029, 50-15-052) have a heavy-duty steel structure with corrosion-resistant coating, ensuring secure connection and preventing leakage at elbow joints.

Applicable Working Conditions

Our spare parts are specifically designed for the harsh conditions of onshore and offshore oilfields, including high temperature, high pressure, sand-laden fluids, and corrosive environments. They are suitable for:

• Onshore oilfields (Permian Basin, Xinjiang, Queensland) with working temperatures of -35°C to 90°C, sand content up to 14%, and continuous operation 24/7.

• Offshore drilling platforms (North Sea, Gulf of Mexico) with high humidity, saltwater corrosion, and high vibration levels.

• Drilling fluid solid control systems handling flow rates of 50-300 m³/h, working pressure of 0.3-12 MPa, and particle size ranges of 10-200 μm.

All parts are compatible with common oilfield equipment, including Derek vibrating screens, SWACO cyclones, SB series sand pumps, and RCQ240 degassers, ensuring seamless integration and immediate use without modifications.

We supply the following spare parts:

On-Site Fault Repair Cases

We’ve accumulated countless on-site repair experiences, helping operators solve urgent equipment failures and reduce operational losses. Below are 4 real, detailed cases with specific data and customer feedback:

Case 1: Onshore Oilfield, Xinjiang, China

Location: Xinjiang Oilfield; Equipment: Derek Vibrating Screen (160 mesh*20 mesh*695*1053mm); Load: 200 m³/h drilling fluid; Fault: Screen cloth breakage and blinding, leading to separation efficiency drop. Data: Original screen life 42 days, separation efficiency 72%, vibration amplitude 0.18 mm. Solution: Replaced with GX-1/700*1050/140 mesh plane screen + 181-Q-30-304 shock-absorbing rubber. Repair Effect: Screen life extended to 160 days, separation efficiency restored to 93%, vibration amplitude reduced to 0.07 mm. Customer Feedback: “The plane screen resists blinding even in high-sand conditions, and the shock-absorbing rubber quiets the machine—we’ve cut maintenance time by 6 hours per week.”

Case 2: Offshore Drilling Platform, Gulf of Mexico

Location: Gulf of Mexico Offshore Rig; Equipment: SWACO Desilter System; Load: 220 m³/h drilling fluid; Fault: Cyclone elbow wear (96-22-582) causing fluid leakage and pressure loss. Data: Elbow wear depth 1.2 mm, pressure drop 0.15 MPa, leakage rate 1.5 ml/min. Solution: Replaced with SWACO 96-22-582 desilter cyclone elbow + 50-15-052 clamp. Repair Effect: Elbow wear rate reduced to 0.03 mm/month, pressure drop stabilized at 0.05 MPa, leakage eliminated. Customer Feedback: “The polyurethane elbow is far more durable than the original, and the clamp ensures a tight seal—no more unplanned downtime.”

Case 3: Oilfield, Texas, USA

Location: Permian Basin; Equipment: SB6-8-55kW Sand Removal Pump; Load: 55 kW, sand content 13%; Fault: Bearing (SB68J) overheating and jamming, pump shutdown. Data: Bearing temperature 88°C, vibration amplitude 0.21 mm, service life 3,200 hours. Solution: Replaced with SB68J sand pump bearing + lubrication upgrade. Repair Effect: Bearing temperature stabilized at 45°C, vibration amplitude 0.06 mm, service life extended to 11,500 hours. Customer Feedback: “The bearing handles high loads and sand perfectly—we haven’t had a single shutdown in 8 months, saving us $15,000 in maintenance costs.”

Case 4: Mining & Drilling Site, Australia

Location: Queensland Coal Mine; Equipment: ZQJ300*2-1.6*0.6 Desander Right Cyclone; Load: 210 m³/h slurry; Fault: Cyclone nozzle clogging and under-separation, solid content 9% (target 5%). Data: Nozzle replacement every 18 days, separation efficiency 68%. Solution: Replaced with CSQ250*2 cyclone nozzle + 530 cyclone assembly (10523-12). Repair Effect: Nozzle life extended to 120 days, separation efficiency improved to 94%, solid content reduced to 4.1%. Customer Feedback: “The new nozzle and cyclone assembly solve our clogging problem, and the slurry quality is now consistent—production efficiency has increased by 18%.”

Maintenance & Operation Tips

Our senior oilfield engineers provide practical, easy-to-follow tips to extend part life and avoid common mistakes:

1. Vibrating Screens: Inspect GX-1/700*1050 plane screens and Derek screen cloths every 12 days for wear or blinding; clean with low-pressure water (0.4-0.6 MPa) to avoid mesh damage. Replace rubber spring blocks (1129-00) if compression exceeds 15% of original size.

2. Pumps: Check SB68J bearings every 30 days for lubrication; use lithium-based grease (fill 65% of bearing cavity) to prevent overheating. Replace WJQ5*6J-10 mechanical seals if leakage exceeds 0.5 ml/h—avoid mixing seal models, as this causes immediate leakage.

3. Cyclones: Inspect SWACO 96-22-582 elbows monthly for wear (depth ≥1 mm = replace); clean nozzles weekly to prevent clogging. Tighten cyclone clamps (50-15-029) every 7 days to avoid joint leakage.

4. General: Store spare parts in a dry, dust-free warehouse (temperature 5-28°C) to prevent material aging. Never mix adjusting bolts (G0008680, G0005479) or springs (G0005466)—using the wrong part will damage equipment.

FAQ (Frequently Asked Questions)

Conclusion

Our high-performance solid control spare parts—includingSWACO 96-22-582 desilter cyclone elbow, GX-1/700*1050/140 mesh plane screen, SB68J sand pump bearing, and ZQJ300*2-1.6*0.6 desander right cyclone—are engineered to solve the most frustrating challenges oilfield operators face: unplanned downtime, high maintenance costs, and inconsistent equipment performance. Backed by 22 years of manufacturing expertise, strict API/ISO certifications, and a proven track record of 58,000+ reliable installations worldwide, our parts deliver unmatched durability, compatibility, and value.

Every component is designed with the end user in mind—easy to install, low maintenance, and built to withstand the harshest oilfield conditions. Whether you need to replace a worn screen, a faulty bearing, or a damaged cyclone elbow, our comprehensive product line has you covered. We provide clear procurement standards (API certification, dimensional accuracy) and technical support to solve on-site problems, ensuring your equipment operates at peak efficiency.

If you’re looking for reliable, long-lasting spare parts that reduce downtime and maintenance costs, look no further. Contact us today to select the right parts for your Derek, SWACO, or SB series equipment. Our team will provide professional advice to match your specific needs, helping you keep your operations running smoothly and efficiently. All our products come with a quality guarantee, giving you peace of mind for your critical oilfield operations.

contact us ：

Emeil: [email protected]  

whatsapp: +86 15275658619