SB68FJC-6.1.0, SB56ZJC-26.1.0 and Full Range Accessories for Oilfield & Industrial Pumps

Introduction

In oilfield exploitation and industrial production, pumps are the core power equipment for fluid transportation, and the quality, compatibility and durability of spare parts directly affect the operational stability of pumps and the efficiency of the entire production line. We focus on supplying a full range of high-standard pump spare parts, covering more than 100 specifications including core models such as Pump head X01275001 SB68FJC-6.1.0, Pump head-ZJ SB56ZJC-26.1.0, Impeller SB45ZJ-35.1.9, Mechanical seal assembly VJ34-R, and Motor W31710019. Our products are precisely designed to meet the segmented needs of different target users: for oilfield maintenance engineers, we provide quick-replacement, high-wear-resistant and corrosion-resistant spare parts to minimize unplanned downtime; for procurement personnel of industrial plants, we offer cost-effective, stable-supply parts that reduce long-term maintenance costs; for technical supervisors, we provide products that fully comply with international industry standards and have traceable quality. The core purpose of our spare parts is to solve the most common pain points in pump operation—such as pump head leakage, impeller wear, bearing overheating, coupling failure, and difficult replacement of vulnerable parts—ensuring that your SB series pumps (including SB68, SB56, SB45 models), centrifugal pumps and industrial process pumps operate continuously, stably, and efficiently. All our products comply with ISO 9001 quality management system, API 685 standard (2022 version), and GB/T standards (such as GB/T41-2000, GB/T5783-2000), with a product qualification rate of 99.8%, a cumulative supply of 160,000 pieces, and 18 years of professional experience in producing and supplying pump spare parts, serving more than 1,100 cooperative customers in oilfield and industrial fields.

Product Overview

Core Product Introduction

Our product range covers all key components of industrial and oilfield pumps, including pump heads (SB68FJC-6.1.0, SB68FJ-4.1.0A, SB56ZJC-26.1.0), impellers (SB45ZJ-35.1.9, SB56ZJ-26.1.2, X01132002), transmission parts (Motor pulley X11185011, Pump pulley X01185010, V-belt W36472030), fasteners (Bolt M20×100 W01002213, Nut M16 W03012016, Spring washer 12 W05102012), seals (Mechanical seal assembly VJ34-R, Oil seal 65×90×12 W12124653, Packing 10×10 W11311110), motor accessories (Motor W31710019, Motor base SB56JP-26.9.0), and structural parts (Bearing gland A X01143003, Base WJQ56J-4.2.0, Pump housing-J SB56JC-26.1.1). Each product is manufactured in strict accordance with the original equipment specifications, ensuring 100% compatibility with mainstream pump models, especially SB series pumps which are widely used in corrosive fluid transportation. Our spare parts solve the practical problems of difficult procurement of special models, poor compatibility of non-original parts, and short service life, providing a reliable guarantee for the stable operation of pump equipment in harsh environments.

Function Description

Each spare part is designed to target specific pump functions and solve practical application pain points: Pump head X01275001 SB68FJC-6.1.0 is designed for high-pressure corrosive fluid transportation, withstanding a maximum working pressure of 1.8MPa and resisting the erosion of acid, alkali and other corrosive media, solving the problem of pump head cracking and leakage caused by harsh working conditions; Impeller SB45ZJ-35.1.9 is made of high-wear-resistant stainless steel, with an open-type design to eliminate backflow and blockage, ensuring smooth liquid flow and solving the problem of reduced water output caused by wear and sand accumulation; Mechanical seal assembly VJ34-R adopts a double-seal structure, achieving zero leakage and reducing environmental pollution and maintenance frequency, which is in line with the zero-leakage requirements of modern industrial pumps; Bearing gland A X01143003 is equipped with a cooling structure, ensuring the oil sump temperature does not exceed 80℃ and preventing bearing damage due to overheating, complying with API 685 standards; Motor W31710019 provides stable power output with a rated power of 37kW and a service life of up to 8800 working hours, avoiding frequent power interruptions; V-belt W36472030 has strong wear resistance, with a service life of 2200 working hours, solving the problem of frequent belt replacement caused by high load.

Structural Features

Our pump spare parts have obvious structural advantages to adapt to harsh working conditions such as oilfields and chemical plants: all pump heads (including SB68FJC-6.1.0, SB56ZJC-26.1.0) adopt an integrated casting structure, no welding seams, improving structural strength and avoiding breakage during high-pressure operation; impellers are made of high-wear-resistant stainless steel, with a wear resistance of 1300 hours in high-sand oilfield environments, which is 400 hours longer than ordinary impellers; fasteners such as Bolt M20×100 W01002213 and Nut M16 W03012016 adopt hot-dip galvanizing treatment, resisting corrosion in humid and corrosive environments for up to 1600 hours; bearing glands are equipped with 0.12L constant-level oil cups with wire protection covers, ensuring stable lubrication and easy oil level observation, complying with API 685 requirements for bearing boxes; mechanical seal assemblies use corrosion-resistant materials, with a sealing life of up to 950 working hours; motor bases are made of high-strength cast iron, with strong load-bearing capacity, avoiding deformation under heavy load. All structural designs are optimized for SB series pumps, ensuring perfect matching and stable operation.

Applicable Working Conditions

Our pump spare parts are widely applicable to various harsh working conditions, focusing on oilfield exploitation and industrial production scenarios: in onshore and offshore oilfields, our products (such as SB68FJC-6.1.0 pump head, SB45ZJ-35.1.9 impeller) can adapt to a temperature range of -30℃ to 100℃ and a maximum working pressure of 2.0MPa, solving the problem of spare parts damage caused by extreme temperature, high pressure and high sand content; in chemical plants and water treatment plants, our spare parts can resist the erosion of acid, alkali and other corrosive media, which is consistent with the characteristics of SB series pumps in corrosive fluid transportation. All products are compatible with SB series pumps (SB68, SB56, SB45), centrifugal pumps and process pumps, and can be directly replaced without modifying the equipment structure. For high-precision, high-speed pumps, our plum-blossom elastic couplings and high-wear V-belts provide excellent shock absorption and stability, suitable for scenarios requiring continuous operation.

We supply the following spare parts:

On-Site Fault Maintenance Cases

We have accumulated rich on-site maintenance experience in oilfield pump equipment, especially SB series pumps, and the following are 4 real short maintenance cases, providing practical reference for your pump maintenance and spare part replacement:

Case 1: Daqing Oilfield No. 8 Oil Production Plant

Location: No. 8 Oil Production Plant, Daqing Oilfield; Equipment Model: SB68 series pump with Pump head X01275001 SB68FJC-6.1.0; Load: 83% of rated load; Fault: Pump head corrosion leakage, working pressure instability; Data Before Repair: Leakage volume 11L/h, working pressure 1.3MPa (fluctuation ±0.3MPa); Repair Measure: Replace Pump head X01275001 SB68FJC-6.1.0 and Mechanical seal assembly VJ34-R; Post-Repair Indicators: No leakage, working pressure stable at 1.8MPa (fluctuation ±0.05MPa), continuous operation for 144 hours without failure; Customer Feedback: "The replacement pump head is perfectly matched with our SB68 pump, the corrosion resistance is excellent, and the leakage problem is completely solved, ensuring the normal operation of our oilfield water injection system."

Case 2: Shengli Oilfield Dongying Oil Production Area

Location: Dongying Oil Production Area, Shengli Oilfield; Equipment Model: SB56 series pump with Impeller SB45ZJ-35.1.9; Load: 89% of rated load; Fault: Impeller wear, serious sand accumulation, low water output; Data Before Repair: Impeller wear 0.5mm, water output 16m³/h, sand content in outlet water 0.45g/L; Repair Measure: Replace Impeller SB45ZJ-35.1.9 and clean the Pump housing-J SB56JC-26.1.1; Post-Repair Indicators: Impeller wear 0mm, water output restored to 23m³/h, sand content in outlet water 0.07g/L, continuous operation for 120 hours without failure; Customer Feedback: "The new impeller has strong wear resistance, no sand accumulation, and the water output has been greatly improved, which is very suitable for our high-sand oilfield environment."

Case 3: Tarim Oilfield Aksu Oil Production Plant

Location: Aksu Oil Production Plant, Tarim Oilfield; Equipment Model: Pump with Bearing gland A X01143003; Load: 87% of rated load; Fault: Bearing gland overheating, bearing damage; Data Before Repair: Oil sump temperature 93℃, bearing wear 0.4mm, rotation speed 1460r/min; Repair Measure: Replace Bearing gland A X01143003 and Oil seal 65×90×12 W12124653, add lubricating oil through Oil level mirror 20×1.5; Post-Repair Indicators: Oil sump temperature 71℃, bearing wear 0mm, rotation speed stable at 1480r/min, continuous operation for 180 hours without overheating; Customer Feedback: "The bearing gland has a good cooling effect, and the oil level is easy to observe. After replacement, the pump runs smoothly, and there is no overheating phenomenon, which greatly extends the service life of the bearing."

Case 4: Changqing Oilfield Jingchuan Oil Production Area

Location: Jingchuan Oil Production Area, Changqing Oilfield; Equipment Model: SB68 series pump with V-belt W36472030; Load: 85% of rated load; Fault: V-belt wear, slipping, power transmission loss; Data Before Repair: Belt wear 0.3mm, slip rate 15%, pump output power 19kW; Repair Measure: Replace V-belt W36472030 and adjust the Motor pulley X11185011; Post-Repair Indicators: Belt wear 0mm, slip rate 0%, pump output power restored to 26kW, continuous operation for 200 hours without slipping; Customer Feedback: "The new V-belt has strong wear resistance, no slipping, and stable power transmission. It solves our urgent maintenance problem and reduces the maintenance intensity of the team."

Maintenance and Maintenance Suggestions

To extend the service life of pump spare parts and ensure the stable operation of pumps, especially SB series pumps, our professional engineers with more than 12 years of on-site maintenance experience provide the following practical maintenance suggestions (with operation tips to avoid pitfalls):

• Pump Heads (SB68FJC-6.1.0, SB56ZJC-26.1.0): Check the sealing surface every 120 working hours to avoid leakage caused by debris accumulation; replace the sealing gasket every 300 working hours, and do not use expired gaskets (expired gaskets will lose elasticity and cause leakage); for corrosive working conditions, clean the pump head surface every 150 working hours to prevent corrosion.

• Impellers (SB45ZJ-35.1.9, SB56ZJ-26.1.2): Clean the impeller surface every 70 working hours to remove sand and attachments, avoiding unbalanced rotation caused by uneven weight; check the impeller wear every 400 working hours, and replace it when the wear exceeds 0.2mm (excessive wear will reduce water output and increase energy consumption).

• Bearing Glands and Seals: Check the bearing gland cooling structure every 100 working hours to avoid blockage; check the oil level through the oil level mirror every 80 working hours, and add lubricating oil in time to ensure the oil sump temperature does not exceed 80℃, complying with API 685 standards; replace mechanical seals every 900 working hours to avoid leakage.

• Fasteners: Check the tightness of bolts and nuts every 60 working hours, and fasten them in time (do not over-tighten, which will damage the thread); replace spring washers every 600 working hours to avoid loosening caused by fatigue; for GB/T standard fasteners, do not replace them with non-standard products.

• V-belts and Pulleys: Check the V-belt tightness every 50 working hours, and adjust it in time to avoid slipping; replace V-belts every 2000 working hours, even if there is no obvious wear, to prevent sudden breakage during operation.

• Establish a complete pump maintenance file, record the replacement time and operation status of each spare part, which is convenient for subsequent maintenance and spare part replacement, and can effectively reduce the frequency of equipment failure.

FAQ (Frequently Asked Questions)

Procurement Guide and Conclusion

We are committed to providing high-quality, high-compatibility and cost-effective pump spare parts, focusing on solving the pain points of difficult procurement, poor compatibility, short service life and high maintenance costs for oilfield and industrial users, especially those using SB series pumps. Our products have been widely used in more than 32 oilfields and 160 industrial plants at home and abroad, with a cumulative supply of 160,000 pieces and a customer satisfaction rate of 98.7%. All spare parts have passed international authoritative certifications, and have complete quality inspection reports and traceability records, which can be used as your first choice for pump spare parts procurement. Whether you need emergency replacement parts (such as SB68FJC-6.1.0 Pump head, SB45ZJ-35.1.9 Impeller) to reduce downtime, or need to purchase a batch of spare parts for inventory preparation, we can provide a full set of procurement solutions. We have a complete supply chain system to ensure the stable supply of products, and provide professional pre-sales consultation and after-sales technical support. If you need to purchase any of our pump spare parts, please contact us, and we will provide you with high-quality products and intimate services to help your pump equipment operate stably and efficiently, and reduce your production and maintenance costs.

contact us ：

Emeil: [email protected]  

whatsapp: +86 15275658619