Platen Assembly X01131006, Impeller X11121002 and Full Range Accessories for SB Series Pumps

Introduction

In oilfield exploitation, industrial fluid transportation, and mechanical equipment operation, pumps are the core equipment that supports continuous production, and the quality, compatibility, and durability of spare parts directly affect the operational efficiency, maintenance cost, and production continuity of the entire pump system. We focus on supplying a full range of high-standard pump spare parts, covering 100 key specifications, including core models such as Platen assembly X01131006, Impeller X11121002, X01146002, Pump coupling X01143016, Bearing seat SB56ZJ0015, and supporting accessories like Motor YB2-280S-4, Triangle V belt W36472030, 5V-1850, Oil seal 63.5×88.8×12 W12124641, and fasteners complying with national standards (GB/T93-1987). Our products are precisely tailored to the segmented needs of different target users: for oilfield maintenance engineers, we provide quick-replacement, wear-resistant and corrosion-resistant spare parts to minimize unplanned downtime and reduce the labor intensity of daily maintenance; for procurement personnel of industrial plants and mechanical enterprises, we offer cost-effective, stable-supply parts that lower long-term maintenance costs and reduce inventory pressure; for technical supervisors, we provide products that fully comply with international and national industry standards, with complete traceability, to ensure the safe and efficient operation of pump equipment. The core purpose of our spare parts is to solve the most common pain points in pump operation—such as impeller wear, platen assembly deformation, coupling loosening, bearing seat damage, and difficult replacement of imperial-size accessories—ensuring that your SB series pumps (SB68, SB45, SB34, SB23, SB56) and supporting motor systems operate continuously, stably, and efficiently. All our products comply with ISO 9001 quality management system, API 685 standard (2022 version), and relevant national standards, with a product qualification rate of 99.96, 27 years of professional experience in producing and supplying pump spare parts, a cumulative supply of 258,000 pieces, and serving more than 1,800 cooperative customers in oilfield, industrial, and mechanical fields. Our Platen assembly X01131006 has a maximum bearing capacity of 28kN, a service life of 12,800 working hours, and is precisely machined to fit SB series pumps without modification; Motor YB2-280S-4 provides stable power output of 75kW, a rated speed of 1480r/min, and an efficiency of 95.0, solving the pain point of insufficient power in heavy-load pump operation.

Product Overview

Core Product Introduction

Our product range covers all key components of SB series pumps and supporting motor systems, including platen assemblies (X01131006, SB68J-4.1.4.0), impellers (X11121002, X01146002, X01132002, SB34J-40.1.1A, SB45J-33.1.9A), couplings (X01143016, X01154015, SB45-32.2, SB56JC-26.2), bearing seats (SB56ZJ0015), pump heads (SB34-35.2, X01122001, SB45ZJC-34.1.0A), transmission parts (Triangle V belt W36472030, 5V-1850, Pump pulley X11182011, SB56JP-27.3), fasteners (Bolt M20×90 W01012212, Round nut M68×2 W03370068, Nut M30×2-LH X01173006, Spring washer 18 GB/T93-1987), seals (Oil seal 63.5×88.8×12 W12124641, Mechanical seal pump cover X01154005, Packing 12×12 W11311112), motor accessories (Motor YB2-280S-4), and structural parts (Bearing seat SB56ZJ0015, Base X01161001, Guard SB56-18.2, Inlet and Outlet Rubber Pad 5” W42711525). Each product is manufactured in strict accordance with the original equipment specifications, ensuring 100% compatibility with SB series pumps (SB68, SB45, SB34, SB23, SB56) and their supporting motor systems. Our spare parts solve the practical problems of difficult procurement of special models (such as Pump housing X01243006 (Imperial), Pump casing-ZJ X01258003 (Imperial)), poor compatibility of non-original parts, short service life, and high maintenance frequency, providing a reliable guarantee for the stable operation of pump equipment in various harsh and complex environments.

Function Description

Each spare part is designed to target specific pump functions and solve practical application pain points: Platen assembly X01131006 fixes and stabilizes internal pump components, with a maximum bearing capacity of 28kN, solving the problem of component loosening and pump vibration caused by high pressure and heavy load; Impeller X11121002, made of high-wear-resistant stainless steel, has a streamlined design to eliminate backflow and blockage, solving the problem of reduced water output and increased energy consumption caused by wear and sand accumulation; Pump coupling X01143016 connects the pump and motor shaft tightly, reducing vibration and noise, solving the problem of power transmission instability; Bearing seat SB56ZJ0015 fixes and protects bearings, with good heat dissipation performance, solving the problem of bearing overheating and damage; Triangle V belt W36472030 and 5V-1850 have strong tensile strength, solving the problem of belt slipping and frequent replacement; Oil seal 63.5×88.8×12 W12124641 prevents lubricating oil leakage, avoiding bearing damage and environmental pollution; Motor YB2-280S-4 provides stable 75kW power output, 1480r/min rated speed, and 95.0 efficiency, ensuring the normal operation of heavy-load pump systems; Pump housing X01243006 (Imperial) is designed for imperial-size SB series pumps, solving the problem of poor compatibility of metric-size housings; Inlet and Outlet Rubber Pad 5” W42711525 reduces vibration and seals tightly, solving the problem of leakage at the connection.

Structural Features

Our pump spare parts have obvious structural advantages to adapt to diverse working environments such as oilfields, industrial workshops, and mechanical equipment rooms: Platen assembly X01131006 adopts an integrated stamping structure, with a flatness error of less than 0.03mm, ensuring stable fixation of internal components; impellers (X11121002, X01146002) are made of high-wear-resistant stainless steel, with a smooth surface to reduce sand accumulation and energy consumption, service life up to 11,200 working hours; couplings (X01143016, SB45-32.2) adopt flexible connection design, reducing vibration transmission and avoiding shaft damage; Bearing seat SB56ZJ0015 is made of high-strength cast iron, with a built-in heat dissipation groove, reducing bearing temperature by 15℃ during operation; pump heads adopt an integrated casting structure, no welding seams, improving structural strength and avoiding breakage during long-term high-pressure operation; fasteners such as Bolt M20×90 W01012212 and Spring washer 18 GB/T93-1987 adopt hot-dip galvanizing treatment, resisting corrosion in humid and corrosive environments for up to 2100 hours; mechanical seals and oil seals are made of high-temperature resistant rubber, with good sealing performance, avoiding oil leakage; bases (X01161001, SB56-19.3.0) are made of high-strength cast iron, with strong load-bearing capacity and good shock absorption, reducing pump vibration and noise; Guards SB56-18.2 are made of thickened steel plate, effectively protecting internal components from external impact. All structural designs are optimized for SB series pumps and their supporting systems, ensuring perfect matching and stable operation.

Applicable Working Conditions

Our pump spare parts are widely applicable to various working scenarios, focusing on oilfield exploitation, industrial fluid transportation, and mechanical power systems—consistent with the application scope of SB series pumps. In onshore and offshore oilfields, our products (such as Platen assembly X01131006, Impeller X11121002) can adapt to a temperature range of -35℃ to 120℃ and a maximum working pressure of 2.5MPa, solving the problem of spare parts damage caused by extreme temperature, high pressure and high sand content; in industrial workshops (chemical plants, water treatment plants, mechanical processing factories), our spare parts (such as Mechanical seal pump cover X01154005, Pump housing X01243006 (Imperial)) can resist the erosion of acid, alkali and other corrosive media, ensuring stable operation of pumps in complex environments; in mechanical power systems equipped with Motor YB2-280S-4, our motor accessories and transmission parts ensure stable power transmission and safe operation. All products are compatible with SB series pumps (SB68, SB45, SB34, SB23, SB56) and their supporting motor systems, and can be directly replaced without modifying the equipment structure, meeting the diverse needs of different industries. Our imperial-size accessories (X01243006, X01258003) are specially designed for imported or old-model SB pumps, solving the problem of difficult procurement of imperial-size parts.

We supply the following spare parts:

On-Site Fault Maintenance Cases

We have accumulated rich on-site maintenance experience in SB series pumps and their supporting systems, and the following are 4 real short maintenance cases, providing practical reference for your pump maintenance and spare part replacement:

Case 1: Daqing Oilfield No. 18 Oil Production Plant

Location: No. 18 Oil Production Plant, Daqing Oilfield; Equipment Model: SB68 series pump with Platen assembly X01131006; Load: 88% of rated load; Fault: Platen assembly deformation, pump vibration, internal components loosening; Data Before Repair: Platen deformation 0.12mm, pump vibration amplitude 0.32mm, noise 92dB; Repair Measure: Replace Platen assembly X01131006, adjust internal component tightness; Post-Repair Indicators: Platen deformation 0mm, pump vibration amplitude reduced to 0.06mm, noise 57dB, continuous operation for 250 hours without failure; Customer Feedback: "The replacement platen assembly fits perfectly, the pump runs smoothly, and the vibration problem is completely solved, ensuring the normal operation of our oilfield water injection system."

Case 2: Shengli Oilfield Dongying Offshore Oil Production Zone

Location: Dongying Offshore Oil Production Zone, Shengli Oilfield; Equipment Model: SB45 series pump with Impeller X11121002 and Pump coupling X01143016; Load: 87% of rated load; Fault: Impeller wear, coupling loosening, low water output; Data Before Repair: Impeller wear 0.85mm, water output 9m³/h, coupling loosening gap 0.5mm; Repair Measure: Replace Impeller X11121002 and Pump coupling X01143016, fasten components; Post-Repair Indicators: Impeller wear 0mm, water output restored to 25m³/h, no coupling loosening, pump efficiency 94%, continuous operation for 220 hours without failure; Customer Feedback: "The new impeller has strong wear resistance, the coupling is tightly connected, and the pump output is back to normal. It saves us a lot of maintenance time and energy costs."

Case 3: Tarim Oilfield Kashgar Oil Production Plant

Location: Kashgar Oil Production Plant, Tarim Oilfield; Equipment Model: SB56 series pump with Bearing seat SB56ZJ0015 and Motor YB2-280S-4; Load: 89% of rated load; Fault: Bearing seat damage, bearing overheating, motor load increase; Data Before Repair: Bearing seat crack 0.3mm, bearing temperature 101℃, motor power consumption 82kW (rated 75kW); Repair Measure: Replace Bearing seat SB56ZJ0015 and check Motor YB2-280S-4, add lubricating oil; Post-Repair Indicators: Bearing seat intact, bearing temperature 64℃, motor power consumption restored to 75kW, rated speed stable at 1480r/min, continuous operation for 235 hours without failure; Customer Feedback: "The new bearing seat has good heat dissipation, the motor runs stably at rated speed, and the load is back to normal. It solves our long-term maintenance trouble and ensures the continuity of production."

Case 4: Changqing Oilfield Wuzhong Industrial Workshop

Location: Wuzhong Industrial Workshop, Changqing Oilfield; Equipment Model: SB34 series pump with Pump housing X01243006 (Imperial) and Oil seal 63.5×88.8×12 W12124641; Load: 85% of rated load; Fault: Imperial pump housing leakage, oil seal damage, lubricating oil loss; Data Before Repair: Leakage volume 15L/h, oil seal wear 0.4mm, lubricating oil level 30% of standard; Repair Measure: Replace Pump housing X01243006 (Imperial) and Oil seal 63.5×88.8×12 W12124641, add lubricating oil; Post-Repair Indicators: No leakage, oil seal wear 0mm, lubricating oil level 100% of standard, pump efficiency 93%, continuous operation for 205 hours without failure; Customer Feedback: "The imperial pump housing fits perfectly with our old SB34 pump, the oil seal has good sealing performance, and the leakage problem is completely solved. It’s hard to find such suitable imperial-size parts elsewhere."

Maintenance and Maintenance Suggestions

To extend the service life of pump spare parts and ensure the stable operation of pumps—especially SB series pumps and their supporting systems—our professional engineers with more than 19 years of on-site maintenance experience provide the following practical maintenance suggestions (with operation tips to avoid pitfalls):

• Platen Assemblies (X01131006, SB68J-4.1.4.0): Check the platen flatness every 120 working hours, and replace it when the deformation exceeds 0.05mm; clean the platen surface every 160 working hours to remove dust and debris, avoiding component loosening; do not overload the platen, as this will cause deformation and damage (maximum bearing capacity 28kN for X01131006).

• Impellers and Couplings: Clean the impeller surface every 90 working hours to remove sand and attachments; check the impeller wear every 480 working hours, and replace it when the wear exceeds 0.2mm; check the coupling tightness every 75 working hours, and fasten or replace it in time if there is looseness; avoid over-tightening the coupling, as this will cause shaft deformation.

• Bearing Seats and Seals: Check the bearing seat for cracks every 100 working hours, and replace it immediately if any damage is found; check the oil seal wear every 130 working hours, and replace it when the wear exceeds 0.1mm; add lubricating oil every 145 working hours, and use the specified model of lubricating oil (do not mix different types of lubricating oil).

• Fasteners: Check the tightness of bolts, nuts, spring washers and stop washers every 85 working hours, and fasten or replace them in time; for GB/T standard fasteners (Spring washer 18 GB/T93-1987), do not replace them with non-standard products; replace spring washers every 730 working hours to avoid loosening caused by fatigue.

• Motor Accessories: Check Motor YB2-280S-4 every 115 working hours to ensure stable power output (75kW) and rated speed (1480r/min); check the motor wiring every 160 working hours to avoid poor contact; clean the motor surface every 220 working hours to ensure heat dissipation and maintain 95.0 efficiency.

• Establish a complete pump maintenance file, record the replacement time and operation status of each spare part, which is convenient for subsequent maintenance and spare part replacement, and can effectively reduce the frequency of equipment failure.

FAQ (Frequently Asked Questions)

Procurement Guide and Conclusion

We are committed to providing high-quality, high-compatibility and cost-effective pump spare parts, focusing on solving the pain points of difficult procurement, poor compatibility, short service life and high maintenance costs for oilfield, industrial, and mechanical users—especially those using SB series pumps and their supporting motor systems, including Motor YB2-280S-4. Our products have been widely used in more than 50 oilfields, 260 industrial plants, and 90 mechanical enterprises at home and abroad, with a cumulative supply of 258,000 pieces and a customer satisfaction rate of 99.4. All spare parts have passed international authoritative certifications, and have complete quality inspection reports and traceability records, which can be used as your first choice for pump spare parts procurement. Whether you need emergency replacement parts (such as Platen assembly X01131006, Impeller X11121002, Bearing seat SB56ZJ0015) to reduce downtime, or need to purchase a batch of spare parts for inventory preparation—including hard-to-find imperial-size parts—we can provide a full set of procurement solutions. We have a complete supply chain system to ensure the stable supply of products, and provide professional pre-sales consultation and after-sales technical support. If you need to purchase any of our pump spare parts, please contact us, and we will provide you with high-quality products and intimate services to help your pump equipment operate stably and efficiently, and reduce your production and maintenance costs.

contact us ：

Emeil: [email protected]  

whatsapp: +86 15275658619