SPM QWS2500 Pump & CANRIG Top Drive Full Spare Parts

1. Product Overview & Core Operational Value

1.1 Adaptable Equipment & Target User Requirements

This comprehensive suite of industrial spare parts is exclusively engineered for SPM QWS2500 five-cylinder fracturing pumps and CANRIG TDS series top drive drilling systems, covering high-pressure pipeline fittings, pump core wearing parts, vibration sensing components, hydraulic control units, IBOP blowout prevention assemblies and industrial valve sets. It precisely fulfills the refined maintenance, fault replacement and equipment overhaul demands of fracturing construction teams, onshore-offshore drilling operators and petroleum equipment service institutions. It solves prevalent field pain points including fracturing pump plunger abrasion, pipeline joint leakage, top drive flushing system blockage, IBOP valve sealing failure and sensor signal deviation under high-pressure impact, high-frequency vibration and corrosive oilfield working environments.

1.2 Authoritative Certification & Exclusive Performance Data

All components are manufactured in adherence with API Spec 6A, API Spec 7K and ISO 10417 petroleum industry authoritative standards, fully compliant with harsh working condition certification requirements for oil and gas field exploration and development. Verified by independent industrial testing institutions, SPM original plunger and gasket assemblies sustain 5000 hours of continuous reciprocating operation without structural failure; FIG series high-pressure pipeline fittings maintain intact sealing stability under 15000PSI persistent pressure impact; CANRIG flushing pipe assemblies achieve zero blockage failure after 3000 hours of mud medium circulation. All products undergo strict hydraulic pressure testing, salt spray corrosion testing and vibration aging testing to eliminate mismatching and premature failure issues of generic replacement parts.

2. Product Introduction & Practical Functions

2.1 Complete Product Composition

The product portfolio includes four core modules: SPM fracturing pump core parts encompassing plungers, tie rod oil seals, check valves, drum pads and full repair kits; SPM high-pressure pipeline components including FIG602/FIG1502 series plug valves, tees, elbows and movable bending joints; industrial control accessories covering vibration pulse sensors, oil pressure/temperature sensors, filter elements and grease sticks; CANRIG top drive supporting parts including flushing pipe assemblies, hydraulic components, IBOP actuator assemblies, terminal bases and sealing ring sets, plus a full range of manual ball valves, pressure reducing valves and steam traps for auxiliary system control.

2.2 Core Functional Advantages

SPM fracturing pump core wearing parts bear high-intensity reciprocating impact, stabilizing pump body displacement and pressure output to avoid flow fluctuation during fracturing operation. High-pressure pipeline fittings adopt standard thread and flange structure to ensure tight connection of high-pressure medium pipelines and prevent leakage during high-load construction. Vibration and pressure sensor sets realize real-time monitoring of pump body vibration, oil pressure and temperature, providing accurate data support for equipment early warning and fault diagnosis. CANRIG top drive accessories guarantee stable operation of drilling flushing systems and blowout prevention systems, while various industrial valves precisely control pipeline medium flow and pressure to ensure overall operational safety of drilling and fracturing equipment.

3. Structural Characteristics & Applicable Working Conditions

3.1 Professional Structural Features

SPM pump plungers adopt integrated high-hardness alloy surfacing structure with enhanced wear resistance and impact resistance. Pipeline elbows and tees adopt integral forging molding without welding gaps, improving pressure bearing capacity. Sensor accessories come with matched adapters and dedicated coaxial cables to avoid signal attenuation and anti-interference failure. CANRIG IBOP assemblies adopt built-in limit and anti-corrosion sealing structure, adapting to frequent opening and closing actions. All valve bodies adopt precision machining internal thread and sealing surface, with uniform stress distribution and long-term stable switching performance.

3.2 Applicable Working Scenarios

This series of spare parts is suitable for onshore conventional oil and gas fracturing, deep well high-pressure drilling, offshore platform exploration and sour reservoir development projects. It can stably adapt to working temperature ranges from -40℃ to 70℃, and operate continuously in high-humidity, high-salt fog and mud-corrosive environments. It is the standard matching accessory for daily maintenance and emergency repair of SPM fracturing pumps and CANRIG top drive equipment in medium and large oilfield operation projects.

4. On-Site Maintenance & Engineer Operational Suggestions

Summarized from decades of oilfield front-line maintenance experience, targeted operational guidelines can effectively reduce equipment failure rate: Replace fracturing pump plunger gaskets and oil seals every 600 hours of operation to avoid medium leakage caused by aging; calibrate vibration and pressure sensor data every 200 hours to ensure monitoring accuracy; inspect high-pressure pipeline joint tightness before each fracturing construction; clean filter elements and flushing pipe passages monthly to prevent mud blockage. Avoid over-tightening pipeline threads during installation to prevent thread deformation; replace IBOP sealing rings in pairs to ensure balanced sealing stress; regularly exhaust steam trap internal residual pressure to extend service life. All maintenance operations must be implemented in shutdown and pressure-relief status.

We supply the following spare parts:

SPM Plug Valve A149622FIG602MXF
SPM Tee 2 Tee, Female Thread, FIG1502
SPM Tee 2 Female Thread, FIG602
SPM Active Bend 125342FIG1502 (STD) STYLE50MF
SPM movable elbow 25332FIG1502 (STD) STYLE10MM
SPM Rotary Shorting 32862FIG1502 (STD) STYLE20FM
SPM90 Degree Long Radius Elbow 135882FIG1502(STD)MF
SPMQWS2500 (5-cylinder pump) stroke 8 inches Diameter: 4 inches PARTNOB
SPM large pump drum pad R10298
SPM large pump drum pad R10195
SPM large pump pull rod 4R11714
SPM large pump tie rod oil seal R10106
SPM large pump tie rod oil seal R15307
SPM large pump plunger 2R13344
SPM large pump plunger 2R13312
SPM large pump plunger gasket assembly 3C15638
SPM large pump plunger gasket assembly 3C15297
SPM large pump large pump check valve 2C25509
SPM large pump pressure ring 4 inch P100342HP
SPM big pump Vail rubber 3 inch P105763
SPM vibration pulse sensor assembly (12339S113)
SPM Vibration Pulse Sensor Accessory Sensor TMUM8 Sensor
SPM Vibration Pulse Sensor Accessory A Adapter
SPM Vibration Pulse Sensor Accessories B Sensor TRA32 Sensor
SPM vibration pulse sensor accessories I coaxial cable coaxial cable with connectors at both ends 5M
SPM large pump oil filter assembly 281227
SPM big pump oil pressure sensor 106228
SPM large pump fracturing pump oil temperature sensor 100389
American SPM high pressure pipeline 1.52A12723
SPM Elbow Repair Kit 4L1726
filter 1630100
filter 1630200
Manual ball valve 1824542
Pressure reducing valve 457400
Manual ball valve 1824638
Pressure reducing valve 458400
Check valve 223300
Manual ball valve 1824837
Steam trap 1475200
Steam trap 1458360
Pressure reducing valve 459400
Manual ball valve 1824939
Steam trap 1228900
Steam trap 680700
Vent 1232700
Check valve 224300
Steam trap 1475000
Manual ball valve 1824743
Steam trap 1229200
Steam trap 1458260
Vent 1232600
Vent 170400
Steam trap 670300
Vent 175200
Steam trap 683700
Steam trap 1475100
Steam trap 683800
Steam trap 670800
CANRIG top drive flushing pipe assembly AY10031
CANRIG Bulb E09-1002-01A
CANRIG input thermal resistance N10007
CANRIG Terminal Base N21-1001-010
CANRIG Terminal Base N21-1002-010
CANRIG flush tube 722-10-0
CANRIG flushing pipe assembly AY10031
CANRIG Hydraulic Parts H03-1051-010
CANRIG Hydraulic Parts H03-1052-010
CANRIG Hydraulic Parts H03-1053-010
CANRIG Hydraulic Parts H03-1054-010
AQUAMETRO ROLLER COUNTER 40221
SPM Grease Stick P13336
SPM Grease Stick P13337
American Dryer corporation 接触器 400-NX73
American Dryer corporation 加热丝120013
30177592 BALL/SEAT SET-LOWER IBOP, EXT STOP,ST BO(replaces 99497)
110186 CYLINDER,ACTUATOR,IBOP ASSY TDS9S
110128 CRANK,IBOP,INTERNAL
110103-500 UPPER IBOP, PH50 ASSY, 6-5/8 X 6-5/8, C/
99469-2 REPAIR KIT,UPR IBOP PH60D H2S
99468-2 REPAIR KIT,UP IBOP PH60D
30177083-2 REPAIR KIT UPPER IBOP,EXT STOP-COMPLETE
95385-2 SPARES KIT,LWR LG BORE IBOP 7 5/8″
91138 ASSY,LOWER-IBOP,LARGE-BORE (T)
30177549-2 KIT,REPAIR,OPERATIONAL (COMPLETE)
30177204 BALL/SEAT-SET UPPER IBOP, EXT STOP, SM B (replaces 99500)
117853 YOKE,IBOP,ACTUATOR
118510 ACTUATOR,ASSY,IBOP
2033294 IBOP, DUAL CRNK 6-5/8IF B X 7-
99498-1 RPR KIT,LWR IBOP STD&NAM
30173887-500 ASSY,IBOP,UPPER,PH-100
65021191 BACK-UP RING,IBOP
65060197 RING,BACK-UP,4.2X4.6X.183
65060191 RING,RETAINING,IBOP
65060191 RING,RETAINING,IBOP
51300-017-B O-RING
65060791 O-RING,IBOP,1.7X1.9X.07
65021190 O-RING,3.6X3.9X.139
65060196 O-RING,IBOP
65060690 SEAL,CROWN,IBOP
2027910 IBOP, NC50 SPLINE PIN END DUAL

5. Field Fault Maintenance Cases

Case 1: Xinjiang Fracturing Pump Pressure Instability Fault

Location: Xinjiang Onshore Fracturing Site; Equipment Model: SPM QWS2500 5-cylinder Pump; Working Load: 280MPa construction load; Fault Data: Serious plunger wear caused 18% pressure drop and unstable flow; Repair Plan: Replace 2R13344 standard plunger and 3C15638 gasket assembly; Restoration Index: Pump pressure recovered to rated standard value, flow fluctuation controlled within 0.5MPa; Customer Feedback: Solved construction pressure instability and improved fracturing operation qualification rate.

Case 2: Bohai Offshore Top Drive Flushing Blockage Fault

Location: Bohai Offshore Drilling Platform; Equipment Model: CANRIG TDS9S Top Drive; Working Load: 260-ton drilling load; Fault Data: Flushing pipe blockage caused poor mud circulation and partial tool wear; Repair Plan: Replace AY10031 flushing pipe assembly and clean matching pipeline; Restoration Index: Mud circulation rate restored to full standard, no abnormal tool wear after 500-hour continuous operation; Customer Feedback: Eliminated hidden dangers of drilling tool damage and reduced maintenance costs.

Case 3: Sichuan High-Pressure Pipeline Leakage Fault

Location: Sichuan Shale Gas Well Site; Equipment Model: SPM FIG1502 High-pressure Pipeline System; Working Load: 12000PSI working pressure; Fault Data: Old elbow sealing surface worn causing micro leakage; Repair Plan: Replace 135882 long radius 90-degree elbow; Restoration Index: Zero leakage after 15000PSI pressure holding test; Customer Feedback: Completely solved high-pressure pipeline leakage risk and ensured construction safety.

Case 4: Onshore Drilling IBOP Sealing Failure Fault

Location: Ordos Oilfield Drilling Site; Equipment Model: CANRIG PH50 IBOP Assembly; Working Load: 300-ton heavy load drilling; Fault Data: Aging sealing ring caused slow wellbore pressure relief; Repair Plan: Replace complete upper IBOP repair kit 99468-2; Restoration Index: IBOP opening and closing flexible, wellbore pressure stable and controllable; Customer Feedback: Restored blowout prevention system performance and guaranteed safe drilling operation.

6. Product FAQ

7. Technical & Procurement Guidance

All listed SPM and CANRIG series spare parts are produced following strict API industrial manufacturing specifications, with complete dimensional standards, performance test reports and quality inspection records, providing standardized procurement basis and professional technical maintenance reference for oilfield engineering teams. Each component is optimized for common field equipment faults, effectively solving pain points such as pump body wear, pipeline leakage, signal failure and blowout prevention system abnormality. With reliable structural stability and harsh environment resistance, these parts reduce equipment downtime and improve overall operational efficiency. Professional model matching and technical verification services are available to help users select accurate accessories according to equipment models, working media and load conditions, realizing refined equipment operation and maintenance management.