ZJ-40CZ Drilling Rig PS80 Brake & Rexroth Hydraulic System Full Spare Parts

1. Product Overview & Core Operational Value

1.1 Compatible Equipment & Target User Requirements

This full range of industrial-grade mechanical and hydraulic spare parts is professionally manufactured and supplied for ZJ-40CZ mobile drilling rigs, fully matching PS80 service brake assemblies, Rexroth hydraulic control systems, Wichita ATD-330H STVC clutch units and auxiliary winch hydraulic drive systems. These precision components cater to the refined maintenance, periodic overhaul, worn component replacement and system calibration demands of onshore drilling contractors, hydraulic system technicians and rig mechanical maintenance teams. The product lineup directly resolves common on-site pain points including hydraulic pressure deviation, disc brake clamping failure, clutch power disconnection, bearing abnormal noise and hydraulic filter blockage that frequently occur during long-hour heavy-load drilling operations.

1.2 Industrial Compliance & Exclusive Field Verified Data

All components comply with GB/T283 bearing standards, GB/T10544 hydraulic hose specifications and international Rexroth hydraulic component design norms, fully meeting ZJ-40CZ rig original assembly tolerance standards. Validated by 4000 hours of continuous field endurance monitoring and third-party bench testing, NJ238 and NU324 series bearings maintain stable rotational precision without clearance expansion for 3400 consecutive working hours; PS80-1K service brakes deliver consistent clamping force without attenuation after 3700 high-frequency braking cycles; FBX(TZ)-400*10-CR hydraulic filters maintain stable impurity interception performance under continuous oil circulation. Every finished part undergoes pressure resistance testing, dimensional calibration and fatigue screening to form standardized production procurement benchmarks and professional on-site troubleshooting references.

2. Product Introduction & Functional Description

2.1 Core Product Composition

This integrated spare parts portfolio covers six core functional modules applicable to ZJ-40CZ drilling rigs: Hydraulic power components including MHP350A578MEA207 main hydraulic pumps, HGI-40-01R-PPC gear pumps, NSh 10M-3L auxiliary pumps and multiple Rexroth control valve assemblies; disc brake system parts consisting of KG-00 working cylinders, PS80-1K service brakes, B17.66.1 brake bands, Eaton 236WCB2 friction disc kits and full brake bracket assemblies; transmission components featuring SWC series cardan crosses, ATD-330H STVC clutch parts, multi-spec driving keys and reduction gear units; sealing and fastening accessories including standardized O-rings, oil seals, retaining rings, control shims and precision bolts; pneumatic control assemblies with air release valves, quick release valves, air faucets and pneumatic gearshift cylinders; auxiliary structural parts covering winch frames, drum assemblies, filter bars, explosion-proof pressure gauges and rope clamp fixtures.

2.2 Practical Working Functions

Hydraulic pump and Rexroth control valve assemblies provide stable power output and precise pressure regulation for the entire rig hydraulic system, eliminating pressure fluctuation issues during variable load operation. PS80 disc brake systems and KG-00 working cylinders achieve reliable drawwork braking and positioning, preventing drilling tool runaway risks. Transmission bearings, cardan shafts and clutch components ensure stable power transmission between gearboxes and drawworks, avoiding power interruption and slipping. Sealing parts completely block hydraulic oil leakage and external dust invasion. Filter elements continuously purify hydraulic oil circuits to protect precision valve bodies and pump cores from abrasive wear. Adjusting shims and fastening parts calibrate assembly clearance to maintain long-term equipment operational stability.

3. Structural Features & Applicable Working Conditions

3.1 Unique Structural Advantages

All brake components adopt reinforced wear-resistant structures, with Eaton friction discs featuring high temperature resistance to adapt to continuous braking heat generation. Rexroth hydraulic control valves adopt precision spool machining to ensure sensitive pressure response without lag. Heavy-duty bearings optimize internal load distribution to resist deformation under long-term heavy load. Modular hose assemblies and quick-change connectors support rapid on-site replacement, greatly shortening maintenance downtime. Standardized sealing accessories adopt composite rubber materials to resist aging and corrosion in complex oilfield environments.

3.2 Adaptable Working Scenarios

This series of spare parts is customized for ZJ-40CZ mobile drilling rigs, adapting to onshore conventional oil and gas exploitation, medium-depth well high-pressure drilling and 24-hour uninterrupted cyclic heavy-load operation. Components stably operate in ambient temperatures ranging from -40℃ to 85℃, resisting field dust accumulation, mud erosion and persistent mechanical vibration. All parts fully adapt to frequent start-stop braking and variable-load hydraulic regulation working conditions of drilling rig drawwork systems.

4. Professional On-Site Maintenance Suggestions

Summarized from front-line oilfield engineering experience, targeted maintenance effectively reduces system failure probability. Replace hydraulic filter elements every 600 working hours to prevent oil circuit blockage and pump core abrasion. Inspect brake friction disc thickness and cylinder sealing performance every 700 working hours to maintain stable braking force. Calibrate hydraulic relief valve pressure and control valve sensitivity quarterly. Check cardan shaft fastening status and bearing lubrication after each heavy-load drilling cycle. Avoid mixed installation of non-standard gaskets and shims; conduct full-pressure holding testing after hydraulic component replacement to eliminate hidden leakage risks.

We supply the following spare parts:

5. Field Maintenance Case Studies

Case 1: Tarim Oilfield ZJ-40CZ Braking Force Insufficiency

Location: Tarim Onshore Deep Drilling Site; Equipment Model: ZJ-40CZ PS80-1K Brake System; Working Load: 260-ton cyclic drilling load; Fault Data: Worn Eaton friction disc caused insufficient braking torque; Repair Plan: Replace 236WCB2 friction disc kit and KG-00 working cylinder seal; Restoration Index: Braking torque fully restored to rated standard with stable locking performance; Customer Feedback: Eliminated drilling tool sliding risks and improved operational safety.

Case 2: Xinjiang Oilfield Hydraulic Pressure Instability Fault

Location: Xinjiang Heavy-Duty Drilling Site; Equipment Model: ZJ-40CZ Rexroth Hydraulic Control System; Working Load: 270-ton continuous operation load; Fault Data: Blocked filter element caused unsteady system pressure output; Repair Plan: Replace FBX(TZ)-400*10-CR hydraulic filter and aging check valve; Restoration Index: Hydraulic system pressure maintains constant value without fluctuation; Customer Feedback: Solved intermittent hydraulic action jitter and improved drilling efficiency.

Case 3: Ordos Oilfield Transmission Vibration Fault

Location: Ordos Conventional Oilfield Site; Equipment Model: ZJ-40CZ SWC200 Cardan Shaft Assembly; Working Load: 250-ton hoisting load; Fault Data: Worn cardan cross bearing caused rotational vibration; Repair Plan: Replace complete cardan cross with bearings and calibrate assembly clearance; Restoration Index: Transmission operation smooth with zero abnormal vibration and noise; Customer Feedback: Reduced equipment fatigue wear and extended transmission service life.

Case 4: Sichuan Gas Field Hydraulic Oil Leakage Fault

Location: Sichuan High-Pressure Gas Drilling Site; Equipment Model: ZJ-40CZ Hydraulic Hose Assembly; Working Load: 240-ton stable drilling load; Fault Data: Aging rubber hose joint caused micro leakage; Repair Plan: Replace 32I-1800C hose assembly and matching sealing rings; Restoration Index: Full hydraulic circuit sealing with zero leakage under rated working pressure; Customer Feedback: Eliminated hydraulic oil waste and unplanned downtime losses.

6. Product FAQ

7. Technical & Procurement Guidance

This full spectrum of ZJ-40CZ drilling rig PS80 brake and Rexroth hydraulic system spare parts is manufactured under strict industrial quality control protocols, equipped with complete factory dimensional inspection reports, performance test certificates and material qualification documents, providing standardized procurement screening criteria and professional on-site technical fault-solving references for drilling engineering teams. Every component is optimized to resolve common field faults including braking failure, hydraulic pressure instability, transmission vibration and oil circuit leakage, effectively lowering equipment operation and maintenance costs. Featuring precise original equipment compatibility, high temperature and pressure resistance, wear resistance and harsh environment adaptability, these modular spare parts support full-cycle refined overhaul, daily calibration and emergency rush repair of ZJ-40CZ drilling rig core systems. With standardized manufacturing processes and strict quality screening, these accessories fully meet the long-term stable operation demands of mobile drilling rigs, allowing professional procurement and engineering teams to select targeted accessories according to actual equipment operating status and field working conditions to guarantee continuous and efficient drilling operations.